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How do you make expanded range voltmeter?

Updated: 8/19/2019
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11y ago

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There are simple, and more complex (and more accurate) circuits for this. One nice pair I've seen was at HomePower.com magazine, in their very early issues. To check the state-of-charge of a deep-cycle battery on your solar power setup, for example, you want to see voltages between maybe ten and twenty volts. The range down to zero is of less interest, and the resolution of reading the meter is better if you skip those. Mark the meter accordingly (even tape tabs on the glass.)

The simple one uses a Zener diode at maybe ten volts, and a dropping resistor to give the diode enough current to be stable, and if possible, maybe ten times the current that the (D'Arsonval moving-coil) meter movement uses, Then the meter and its series resistor reads the remaining voltage across that dropping resistor, from say ten to twenty volts offset. As long as the meter is carrying a small percentage of the total current, accuracy isn't too bad. If Zener current is ten mA (and times ten volts, the diode dissipates 100mW), then a one mA meter won't load it too much. Inexpensive meters are widely available down to 50microAmps, just set it up so ten volts puts the full-scale current through it, with a fixed resistor and potentiometer totalling a little less than (10v/.00005A)=200kOhms. Maybe 180kOhm and a 25k pot for the finer adjustment, set to read full scale at ten volts. Part of the pot's range makes up for the internal resistance of the meter, which can be measured, but isn't really needed to work well.

The (slightly) more complicated circuit uses the venerable old 723 voltage regulator, set up for the same ten-volt offset, and adjustable for exact offset with the same meter idea. Circuits for both should be at www.homepower.com archives.

If you only need to check occasionally (and not dissipate full-time too much of your hard-won solar Amperes), just connect the meter with a push-to-measure button.

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Q: How do you make expanded range voltmeter?
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