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I think you have to replace the entire right side of the seat belt. A new one costs $90-$100 from the dealer. It will come complete with the belt, clip, floor mount and special torx head bolt, and electrical cable and connector for the seat belt sensor.

First get a T50 torx 3/8" socket (about $5-$10 from NAPA). Remove the plastic cover. It has a T50 torx head as well but I ended up just prying it off with a flathead screwdriver. Then remove the large T50 torx bolt which secures both the right side of the driver seat belt and the right rear foot of the seat platform. Then reach under the seat and unclip the seat belt sensor cable. One side fo the plastic connector has a clip extending from the seat portion of the connector down across the belt port of the connector. Pry that up very slightly to unlock the connector and then gently pull apart the connector.

The T50 bolt looks like it could take a lot of torque to remove, but unless it is rusted in place it comes out with not much effort. If rusted us Kroil penetrating oil, WD-40 or even automatic Transmission Fluid to lubricate the rusty bolt. The T50 socket fits in your 3/8" ratchet wrench like any socket but has a large torx driver extending out of it. The bolt unscrews counterclockwise as most bolts do.

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Q: How do you replace 1995 ford aerostar xlt mini van driver side seat belt clip broke How do you fix it?
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