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Wire size is based on the amperage that the load requires. For an accurate answer the motor amperage is needed. That said you can get an approximate figure by this method. 1 HP = 746 watts. This formula for amperage when HP is known. HP x 746/1.73 x Voltage x %Eff x pf. Use a Efficiency % at 90 and a power factor of .85. A horse power of 5 x 746 = 3730/1.73 x 220 x 90% x .85 = 12.81 amps. Code states that motor supply conductors have to be 125% of the full load amps = 16 amps. Code also states that conductors can only be loaded to 80% on continuous load which a motor falls into. A #12 copper wire 90 degree insulation is rated at 20 amps x 80% = 16 amps. A #12 wire will do the job. It will need a 40 amp three pole breaker, 50 amp non time delay fuse or a 30 amp time delay fuse to feed the motor.

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14y ago
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12y ago

Most common voltages for this applications: 208 vac grounding conductor 1/0 copper, 230 vac grounding conductor 1/0 copper, 460 vac grounding conductor #3 copper, this assumes breaker usage as over current device. Use of fuses would affect wire size.

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Again, to answer this question the voltage of the motor is needed.

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13y ago

NEC table 430.250 says this motor pulls 61 amps at 460 volt. 61 amps X125% =76.25 amps. NEC table 310.15(B)(16) list #4 THWN good for 85 amps. Use # 4 THWN with a 175 amp breaker or 110 amp dual element fuse.

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10y ago

Wire size and breaker size is based on the amperage drawn by the motor. Always use the motor's nameplate amperage before using the equation.

The equation for amperage when the HP is known is Amps = HP x 746/1.73 x volts x % eff x pf.

A standard motor's efficiency between 5 to 100 HP is .84 to .91.

A standard motor's power factor between 10 to 100 HP is .86 to .92.

Amps = 100 x 746 = 74600/ 1.73 x 240 x .91 x .92 = 74600/348 = 214 amps.

Feeders for motor loads has to be rated at 125% of the motors full load amps. The wire rating will be 214 x 125% = 267 amps.

A 250 MCM copper conductor with an insulation factor of 90 degrees C is rated at 290 amps.

For conductor protection of the motor feeders, non time delay fuses 600 amp, time delay fuses 350 amps and a breaker has to be rated at 250% of the motors full load amps. The nearest breaker for this amperage will be a 500 amp breaker.

As always, if you are in doubt about what to do, the best advice anyone should give you is to call a licensed electrician to advise what work is needed.

Before you do any work yourself,

on electrical circuits, equipment or appliances

always use a test meter to ensure the circuit is, in fact, de-energized.

IF YOU ARE NOT ALREADY SURE YOU CAN DO THIS JOB

SAFELY AND COMPETENTLY

REFER THIS WORK TO QUALIFIED PROFESSIONALS.

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12y ago

Table 430.250 list this motor at 62 amps. 62 times 125%= 77.5 amps. This would reuire a wire size of #4 copper THWN.

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7y ago

It depends on the supply voltage, the type of conductor, the number of cores, the method of installation, etc.

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Q: What is proper ground wire size for 100 hp 3 phase motor?
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