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Have you look for dirt and water in transfer case, pumkins? drain the oil and add new in the pumkins takeoff inspection plate look to see what is going on. This will save you money especially if you can fix it yourself.

Grinding noise sounds like the linkage is not adjusted correctly.

check joints in front drive shaft

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Q: What would cause a 1992 Dodge Dakota to make a grinding noise in 4hi and 4lo?
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