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Your 1999 Pontiac sunfire keeps getting warped rotors?

Updated: 8/17/2019
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15y ago

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Generally speaking, warping is caused by heat. IE; the overheating of the rotors. There can be several causes for overheating. Undersized rotors, used rotors that have been over machined, "riding" the brakes, or a stuck brake pad which is rubbing on the disc all the time, or excessive braking.

I'd look at the last two options. A stuck brake pad is not unusual and means that you need to look at the operation of the calipers. If you pick up a Haynes or Chilton manual for the car, it will have a brake system maintenance chapter.

Excessive braking happens when um, you brake too much. (I know that sounds like the scene from Amadeus where the King tells Mozart that there were too many notes) I understand that you use just enough brake to stop the car and no more. The question is from what speed and at what distance. My daughter used to scare the hell out of me when she was learning to drive and I rode with her. It seemed that if she saw a stop sign or red light, she'd speed up to get there and then lay on the brakes hard. That's excessive braking. It took me a long time to get her out of that habit. Excessive braking also occurs here in the mountain southwest when people don't quite handle the mountain roads and passes well. Riding the brakes down a mountain road can heat up the rotors and pads quickly. This can happen too, when one gets going faster than expected on a downgrade and needs to brake really hard to slow down.

When going down a grade, hold a reasonable speed/rpm by applying the brakes firmly, but only when you exceed your given speed/rpm goal. Then let the engine do some of the braking. If you exceed the speed/rpm again, brake firmly but briefly again. There's really no need to keep your foot on that brake all the way down the grade.

I got a bit long winded here, but I wanted to give you my rap about excessive braking. If you are continually replacing rotors, there is a serious heat build up happening. This is what you need to address. Good luck ~

FriPilot

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Q: Your 1999 Pontiac sunfire keeps getting warped rotors?
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