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titanium

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Dictionary: ti·ta·ni·um   (tī-tā'nē-əm, tĭ-) pronunciation
n. (Symbol Ti)
A strong, low-density, highly corrosion-resistant, lustrous white metallic element that occurs widely in igneous rocks and is used to alloy aircraft metals for low weight, strength, and high-temperature stability. Atomic number 22; atomic weight 47.87 melting point 1,660°C; boiling point 3,287°C; specific gravity 4.54; valence 2, 3, 4.

[From Latin Tītān, Titan. See Titan.]


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Metallic chemical element, one of the transition elements, chemical symbol Ti, atomic number 22. A silvery gray, lightweight, high-strength, low-corrosion structural metal, it is found combined in almost all rocks and soils and in plants and animals, natural waters, and deep-sea dredgings. Its chief commercial ores are ilmenite and rutile. Its alloys are used for parts for high-speed aircraft, spacecraft, missiles, and ships; in electrodes; in chemical, desalination, and food-handling equipment; and in prostheses. Its compounds, in which it has valence 2, 3, or 4, include titanium trichloride (used as a catalyst in polypropylene production), titanium dioxide (extensively used as a pigment — with the greatest hiding power of all white pigments — in paints, enamels, and lacquers), and titanium tetrachloride (used in skywriting, smoke screens, and as a catalyst).

For more information on titanium, visit Britannica.com.

How Products are Made: How is titanium made?
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Background

Titanium is known as a transition metal on the periodic table of elements denoted by the symbol Ti. It is a lightweight, silver-gray material with an atomic number of 22 and an atomic weight of 47.90. It has a density of 4510 kg/m3, which is somewhere between the densities of aluminum and stainless steel. It has a melting point of roughly 3,032°F (1,667°C) and a boiling point of 5,948°F (3,287 C). It behaves chemically similar to zirconium and silicon. It has excellent corrosion resistance and a high strength to weight ratio.

Titanium is the fourth most abundant metal making up about 0.62% of the earth's crust. Rarely found in its pure form, titanium typically exists in minerals such as anatase, brookite, ilmenite, leucoxene, perovskite, rutile, and sphene. While titanium is relatively abundant, it continues to be expensive because it is difficult to isolate. The leading producers of titanium concentrates include Australia, Canada, China, India, Norway, South Africa, and Ukraine. In the United States, the primary titanium producing states are Florida, Idaho, New Jersey, New York, and Virginia.

Thousands of titanium alloys have been developed and these can be grouped into four main categories. Their properties depend on their basic chemical structure and the way they are manipulated during manufacture. Some elements used for making alloys include aluminum, molybdenum, cobalt, zirconium, tin, and vanadium. Alpha phase alloys have the lowest strength but are formable and weldable. Alpha plus beta alloys have high strength. Near alpha alloys have medium strength but have good creep resistance. Beta phase alloys have the highest strength of any titanium alloys but they also lack ductility.

The applications of titanium and its alloys are numerous. The aerospace industry is the largest user of titanium products. It is useful for this industry because of its high strength to weight ratio and high temperature properties. It is typically used for airplane parts and fasteners. These same properties make titanium useful for the production of gas turbine engines. It is used for parts such as the compressor blades, casings, engine cowlings, and heat shields.

Since titanium has good corrosion resistance, it is an important material for the metal finishing industry. Here it is used for making heat exchanger coils, jigs, and linings. Titanium's resistance to chlorine and acid makes it an important material in chemical processing. It is used for the various pumps, valves, and heat exchangers on the chemical production line. The oil refining industry employs titanium materials for condenser tubes because of corrosion resistance. This property also makes it useful for equipment used in the desalinization process.

Titanium is used in the production of human implants because it has good compatibility with the human body. One of the most notable recent uses of titanium is in artificial hearts first implanted in a human in 2001. Other uses of titanium are in hip replacements, pacemakers, defibrillators, and elbow and hip joints.

Finally, titanium materials are used in the production of numerous consumer products. It is used in the manufacture of such things as shoes, jewelry, computers, sporting equipment, watches, and sculptures. As titanium dioxide, it is used as a white pigment in plastic, paper, and paint. It is even used as a white food coloring and as a sunscreen in cosmetic products.

History

Most historians credit William Gregor for the discovery of titanium. In 1791, he was working with menachanite (a mineral found in England) when he recognized the new element and published his results. The element was rediscovered a few years later in the ore rutile by M. H. Klaproth, a German chemist. Klaproth named the element titanium after the mythological giants, the Titans.

Both Gregor and Klaproth worked with titanium compounds. The first significant isolation of nearly pure titanium was accomplished in 1875 by Kirillov in Russia. Isolation of the pure metal was not demonstrated until 1910 when Matthew Hunter and his associates reacted titanium tetrachloride with sodium in a heated steel bomb. This process produced individual pieces of pure titanium. In the mid 1920s, a group of Dutch scientists created small wires of pure titanium by conducting a dissociation reaction on titanium tetraiodide.

These demonstrations prompted William Kroll to begin experimenting with different methods for efficiently isolating titanium. These early experiments led to the development of a process for isolating titanium by reduction with magnesium in 1937. This process, now called the Kroll process, is still the primary process for producing titanium. The first products made from titanium were introduced around the 1940s and included such things as wires, sheets, and rods.

While Kroll's work demonstrated a method for titanium production on a laboratory scale, it took nearly a decade more before it could be adapted for large-scale production. This work was conducted by the United States Bureau of Mines from 1938 to 1947 under the direction of R. S. Dean. By 1947, they had made various modifications to Kroll's process and produced nearly 2 tons of titanium metal. In 1948, DuPont opened the first large scale manufacturing operation.

This large scale manufacturing method allowed for the use of titanium as a structural material. In the 1950s, it was used primarily by the aerospace industry in the construction of aircraft. Since titanium was superior to steel for many applications, the industry grew rapidly. By 1953, annual production had reached 2 million lb (907,200 kg) and the primary customer for titanium was the United States military. In 1958, demand for titanium dropped off significantly because the military shifted its focus from manned aircraft to missiles for which steel was more appropriate. Since then, the titanium industry has had various cycles of high and low demand. Numerous new applications and industries for titanium and its alloys have been discovered over the years. Today, about 80% of titanium is used by the aerospace industry and 20% by non-aerospace industries.

Raw Materials

Titanium is obtained from various ores that occur naturally on the earth. The primary ores used for titanium production include ilmenite, leucoxene, and rutile. Other notable sources include anatase, perovskite, and sphene.

Ilmenite and leucoxene are titaniferous ores. Ilmenite (FeTiO3) contains approximately 53% titanium dioxide. Leucoxene has a similar composition but has about 90% titanium dioxide. They are found associated with hard rock deposits or in beaches and alluvial sands. Rutile is relatively pure titanium dioxide (TiO2). Anatase is another form of crystalline titanium dioxide and has just recently become a significant commercial source of titanium. They are both found primarily in beach and sand deposits.

Perovskite (CaTiO3) and sphene (CaTi-SiO5) are calcium and titanium ores. Neither of these materials are used in the commercial production of titanium because of the difficulty in removing the calcium. In the future, it is likely that perovskite may be used commercially because it contains nearly 60% titanium dioxide and only has calcium as an impurity. Sphene has silicon as a second impurity that makes it even more difficult to isolate the titanium.

In addition to the ores, other compounds used in titanium production include chlorine gas, carbon, and magnesium.

The Manufacturing
Process

Titanium is produced using the Kroll process. The steps involved include extraction, purification, sponge production, alloy creation, and forming and shaping. In the United States, many manufacturers specialize in different phases of this production. For example, there are manufacturers that just make the sponge, others that only melt and create the alloy, and still others that produce the final products. Currently, no single manufacturer completes all of these steps.

Extraction

  • At the start of production, the manufacturer receives titanium concentrates from mines. While rutile can be used in its natural form, ilmenite is processed to remove the iron so that it contains at least 85% titanium dioxide. These materials are put in a fluidized-bed reactor along with chlorine gas and carbon. The material is heated to 1,652°F (900°C) and the subsequent chemical reaction results in the creation of impure titanium tetrachloride (TiCl4) and carbon monoxide. Impurities are a result of the fact that pure titanium dioxide is not used at the start. Therefore the various unwanted metal chlorides that are produced must be removed.

Purification

  • The reacted metal is put into large distillation tanks and heated. During this step, the impurities are separated using fractional distillation and precipitation. This action removes metal chlorides including those of iron, vanadium, zirconium, silicon, and magnesium.

Production of the sponge

  • Next, the purified titanium tetrachloride is transferred as a liquid to a stainless steel reactor vessel. Magnesium is then added and the container is heated to about 2,012°F (1,100°C). Argon is pumped into the container so that air will be removed and contamination with oxygen or nitrogen is prevented. The magnesium reacts with the chlorine producing liquid magnesium chloride. This leaves pure titanium solid since the melting point of titanium is higher than that of the reaction.
  • The titanium solid is removed from the reactor by boring and then treated with water and hydrochloric acid to remove excess magnesium and magnesium chloride. The resulting solid is a porous metal called a sponge.

Alloy creation

  • The pure titanium sponge can then be converted into a usable alloy via a consumable-electrode arc furnace. At this point, the sponge is mixed with the various alloy additions and scrap metal. The exact proportion of sponge to alloy material is formulated in a lab prior to production. This mass is then pressed into compacts and welded together, forming a sponge electrode.
  • The sponge electrode is then placed in a vacuum arc furnace for melting. In this water-cooled, copper container, an electric arc is used to melt the sponge electrode to form an ingot. All of the air in the container is either removed (forming a vacuum) or the atmosphere is filled with argon to prevent contamination. Typically, the ingot is remelted one or two more times to produce a commercially acceptable ingot. In the United States, most ingots produced by this method weigh about 9,000 lb (4,082 kg) and are 30 in (76.2 cm) in diameter.
  • After an ingot is made, it is removed from the furnace and inspected for defects. The surface can be conditioned as required for the customer. The ingot can then be shipped to a finished goods manufacturer where it can be milled and fabricated into various products.

Byproducts/Waste

During the production of pure titanium a significant amount of magnesium chloride is produced. This material is recycled in a recycling cell immediately after it is produced. The recycling cell first separates out the magnesium metal then the chlorine gas is collected. Both of these components are reused in the production of titanium.

The Future

Future advances in titanium manufacture are likely to be found in the area of improved ingot production, the development of new alloys, the reduction in production costs, and the application to new industries. Currently, there is a need for larger ingots than can be produced by the available furnaces. Research is ongoing to develop larger furnaces that can meet these needs. Work is also being done on finding the optimal composition of various titanium alloys. Ultimately, researchers hope that specialized materials with controlled microstructures will be readily produced. Finally, researchers have been investigating different methods for titanium purification. Recently, scientists at Cambridge University announced a method for producing pure titanium directly from titanium dioxide. This could substantially reduce production costs and increase availability.

Where to Learn More

Books

Othmer, K. Encyclopedia of Chemical Technology. New York: Marcel Dekker, 1998.

U.S. Department of the Interior U.S Geological Survey. Minerals Yearbook Volume 1. Washington, DC: U.S. Government Printing Office, 1998.

Periodicals

Freemantle, M. "Titanium Extracted Directly from TiO2." Chemical and Engineering News (25 September 2000).

Eylon D. "Titanium for Energy and Industrial Applications." Metallurgical Society AIME (1987).

Other

WebElements Web Page. December 2001. <http://www.webelements.com>.

[Article by: Perry Romanowski]


Sci-Tech Encyclopedia: Titanium
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A chemical element, Ti, atomic number 22, and atomic weight 47.90. It occurs in the fourth group of the periodic table, and its chemistry shows many similarities to that of silicon and zirconium. On the other hand, as a first-row transition element, titanium has an aqueous solution chemistry, especially of the lower oxidation states, showing some resemblances to that of vanadium and chromium. See also Periodic table; Transition elements.

The catalytic activity of titanium complexes forms the basis of the well-known Ziegler process for the polymerization of ethylene. This type of polymerization is of great industrial interest since, with its use, high-molecular-weight polymers can be formed. In some cases, desirable special properties can be obtained by forming isotactic polymers, or polymers in which there is a uniform stereochemical relationship along the chain. See also Polyolefin resins.

The dioxide of titanium, TiO2, occurs most commonly in a black or brown tetragonal form known as rutile. Less prominent naturally occurring forms are anatase and brookite (rhombohedral). Both rutile and anatase are white when pure. The dioxide may be fused with other metal oxides to yield titanates, for example, K2TiO3, ZnTiO3, PbTiO3, and BaTiO3. The black basic oxide, FeTiO3, occurs naturally as the mineral ilmenite; this is a principal commercial source of titanium.

Titanium dioxide is widely used as a white pigment for exterior paints because of its chemical inertness, superior covering power, opacity to damaging ultraviolet light, and self-cleaning ability. The dioxide has also been used as a whitening or opacifying agent in numerous situations, for example as a filler in paper, a coloring agent for rubber and leather products, a pigment in ink, and a component of ceramics. It has found important use as an opacifying agent in porcelain enamels, giving a finish coat of great brilliance, hardness, and acid resistance. Rutile has also been found as brilliant, diamondlike crystals, and some artificial production of it in this form has been achieved. Because of its high dielectric constant, it has found some use in dielectrics.

The alkaline-earth titanates show some remarkable properties. The dielectric constants range from 13 for MgTiO3 to several thousand for solid solutions of SrTiO3 in BaTiO3. Barium titanate itself has a dielectric constant of 10,000 near 120°C (248°F), its Curie point; it has a low dielectric hysteresis. These properties are associated with a stable polarized state of the material analogous to the magnetic condition of a permanent magnet, and such substances are known as ferroelectrics. In addition to the ability to retain a charged condition, barium titanate is piezoelectric and may be used as a transducer for the interconversion of sound and electrical energy. Ceramic transducers containing barium titanate compare favorably with Rochelle salt and quartz, with respect to thermal stability in the first case, and with respect to the strength of the effect and the ability to form the ceramic in various shapes, in the second case. The compound has been used both as a generator for ultrasonic vibrations and as a sound detector. See also Piezoelectricity.

In addition to important uses in applications such as structural materials, pigments, and industrial catalysis, titanium has a rich coordination chemistry. The formal oxidation of titanium in molecules and ions ranges from −II to +IV. The lower oxidation states of −II and −I occur only in a few complexes containing strongly electron-withdrawing carbon monoxide ligands.

The lower oxidation states of titanium are all strongly reducing. Thus, unless specific precautions are taken, titanium complexes are typically oxidized rapidly to the +IV state. Moreover, many titanium complexes are extremely susceptible to hydrolysis. Consequently, the handling of titanium complexes normally requires oxygen- and water-free conditions. See also Coordination chemistry.


A family of laptop computers from Apple that was introduced in 1991. PowerBook was the first Apple brand name for a series of portable computers, which lasted until 2006, when they were superseded by the MacBook Pro. Prior to the PowerBook, Apple introduced a portable computer that was not very widely used (see Macintosh Portable). The first color PowerBook was the 165C in 1993.

Like the Macintosh desktop evolution, the first PowerBooks used Motorola 68K CPUs and subsequently changed to PowerPC chips in 1995.

Very Popular

Throughout their history, the PowerBooks were very popular. In 2001, Apple introduced a thin, silver PowerBook in a titanium case that became a cult machine. The titanium model was followed by anodized aluminum cases in keeping with Apple's new look. The last PowerBook was the PowerBook G4 in 2006, which was superseded by the MacBook line, also maintaining the silver case design. See iBook, MacBook and Macintosh.

An Early PowerBook
Introduced in 1994, this PowerBook model used a touchpad instead of the trackball found on earlier models. Except for a brief period in the mid-1990s when certain models were experiencing battery problems, Apple's PowerBooks were very popular. (Image courtesy of Apple Inc.)

Titanium PowerBook
Introduced in 2001, the 99.5% pure titanium body and 15.2" wide screen set this G4-based PowerBook apart from the crowd. Only one inch thick and weighing five pounds, its thin, crisp look began a new era in Macintosh laptop design.

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Columbia Encyclopedia: titanium
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titanium (tītā'nēəm, tĭ-) [from Titan], metallic chemical element; symbol Ti; at. no. 22; at. wt. 47.88; m.p. 1,675°C; b.p. 3,260°C; sp. gr. 4.54 at 20°C; valence +2, +3, or +4. Titanium is a lustrous silver-white metal that exhibits allotropy; below about 880°C it has a hexagonal crystalline structure, but above that temperature it changes to a cubic crystalline structure. The metal is strong and has low density; it is ductile when pure and malleable when heated. Its chemical properties resemble those of zirconium, the element below it in Group 4 of the periodic table. When heated, it ignites and burns in air. It is the only element that burns in nitrogen. It is very corrosion resistant and is unattacked by most acids, by moist chlorine gas, or by common salt solutions. Several of its compounds are commercially important. Pure crystalline titanium dioxide (titania) is used as a gemstone. The dioxide is also widely used as a paint pigment, especially for exterior paints. Titanates are formed from the dioxide, which is weakly acidic. An interesting example is barium titanate, which is piezoelectric and can be used as a transducer for the interconversion of sound and electricity. Titanium tetrachloride, a liquid, fumes in moist air; it is used for smoke screens and in skywriting. It is also an important catalyst in the polymerization of olefins. Titanium esters, formed by the reaction of the tetrachloride with alcohols, are used as waterproofing agents on fabrics. Titanic sulfate is used as a textile mordant. Titanium metal and its alloys are light in weight and have very high tensile strength, even at high temperatures. These metals are utilized in aircraft and spacecraft construction and in naval ships, guided missiles, and lightweight armor plate for tanks. Titanium compounds are widely distributed in nature. Rutile, the native dioxide, and ilmenite, which contains, besides titanium, iron and oxygen, are its chief sources. The metal cannot be produced by reduction of the dioxide, because titanium reacts with both oxygen and nitrogen at high temperatures. One method used consists in passing chlorine over ilmenite or rutile, heated to redness with carbon. Titanium tetrachloride, which is formed, is condensed, purified by fractional distillation, and then reduced with molten magnesium at 800°C in an atmosphere of argon. Titanium is present in the sun and certain other stars, in meteorites, and on the moon. Titanium dioxide causes the star effect in certain sapphires and rubies. The element was discovered (1791) by William Gregor and rediscovered (1795) by M. H. Klaproth, who gave it its present name.


Veterinary Dictionary: titanium
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A chemical element, atomic number 22, atomic weight 47.90, symbol Ti.

  • t. dioxide — used in ointment or lotion to protect the skin from the rays of the sun.
  • t. implant — used for orthopedic implants, often in alloys, because of its good mechanical properties and resistance to corrosion.
Wikipedia: Titanium
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scandiumtitaniumvanadium
-

Ti

Zr
Appearance
silvery grey-white metallic
General properties
Name, symbol, number titanium, Ti, 22
Element category transition metal
Group, period, block 44, d
Standard atomic weight 47.867(1)g·mol−1
Electron configuration [Ar] 3d2 4s2
Electrons per shell 2, 8, 10, 2 (Image)
Physical properties
Phase solid
Density (near r.t.) 4.506 g·cm−3
Liquid density at m.p. 4.11 g·cm−3
Melting point 1941 K, 1668 °C, 3034 °F
Boiling point 3560 K, 3287 °C, 5949 °F
Heat of fusion 14.15 kJ·mol−1
Heat of vaporization 425 kJ·mol−1
Specific heat capacity (25 °C) 25.060 J·mol−1·K−1
Vapor pressure
P/Pa 1 10 100 1 k 10 k 100 k
at T/K 1982 2171 (2403) 2692 3064 3558
Atomic properties
Oxidation states 4, 3, 2, 1[1]
(amphoteric oxide)
Electronegativity 1.54 (Pauling scale)
Ionization energies
(more)
1st: 658.8 kJ·mol−1
2nd: 1309.8 kJ·mol−1
3rd: 2652.5 kJ·mol−1
Atomic radius 147 pm
Covalent radius 160±8 pm
Miscellanea
Crystal structure hexagonal
Magnetic ordering paramagnetic
Electrical resistivity (20 °C) 0.420 µΩ·m
Thermal conductivity (300 K) 21.9 W·m−1·K−1
Thermal expansion (25 °C) 8.6 µm·m−1·K−1
Speed of sound (thin rod) (r.t.) 5,090 m·s−1
Young's modulus 116 GPa
Shear modulus 44 GPa
Bulk modulus 110 GPa
Poisson ratio 0.32
Mohs hardness 6.0
Vickers hardness 970 MPa
Brinell hardness 716 MPa
CAS registry number 7440-32-6
Most stable isotopes
Main article: Isotopes of titanium
iso NA half-life DM DE (MeV) DP
44Ti syn 63 y ε - 44Sc
γ 0.07D, 0.08D -
46Ti 8.0% 46Ti is stable with 24 neutrons
47Ti 7.3% 47Ti is stable with 25 neutrons
48Ti 73.8% 48Ti is stable with 26 neutrons
49Ti 5.5% 49Ti is stable with 27 neutrons
50Ti 5.4% 50Ti is stable with 28 neutrons

Titanium (pronounced /taɪˈteɪniəm/, tye-TAY-nee-əm) is a chemical element with the symbol Ti and atomic number 22. Sometimes called the “space age metal”, it has a low density and is a strong, lustrous, corrosion-resistant (including sea water, aqua regia and chlorine) transition metal with a silver color.

Titanium can be alloyed with iron, aluminium, vanadium, molybdenum, among other elements, to produce strong lightweight alloys for aerospace (jet engines, missiles, and spacecraft), military, industrial process (chemicals and petro-chemicals, desalination plants, pulp, and paper), automotive, agri-food, medical prostheses, orthopedic implants, dental and endodontic instruments and files, dental implants, sporting goods, jewelry, mobile phones, and other applications.[2] Titanium was discovered in England by William Gregor in 1791 and named by Martin Heinrich Klaproth for the Titans of Greek mythology.

The element occurs within a number of mineral deposits, principally rutile and ilmenite, which are widely distributed in the Earth's crust and lithosphere, and it is found in almost all living things, rocks, water bodies, and soils.[2] The metal is extracted from its principal mineral ores via the Kroll process[3] or the Hunter process. Its most common compound, titanium dioxide, is used in the manufacture of white pigments.[4] Other compounds include titanium tetrachloride (TiCl4) (used in smoke screens/skywriting and as a catalyst) and titanium trichloride (TiCl3) (used as a catalyst in the production of polypropylene).[2]

The two most useful properties of the metal form are corrosion resistance and the highest strength-to-weight ratio of any metal.[5] In its unalloyed condition, titanium is as strong as some steels, but 45% lighter.[6] There are two allotropic forms[7] and five naturally occurring isotopes of this element; 46Ti through 50Ti, with 48Ti being the most abundant (73.8%).[8] Titanium's properties are chemically and physically similar to zirconium.

Contents

Characteristics

Physical

A metallic element, titanium is recognized for its high strength-to-weight ratio.[7] It is a strong metal with low density that is quite ductile (especially in an oxygen-free environment),[2] lustrous, and metallic-white in color.[9] The relatively high melting point (over 1,649 °C or 3,000 °F) makes it useful as a refractory metal.

Commercial (99.2% pure) grades of titanium have ultimate tensile strength of about 63,000 psi (434 MPa), equal to that of common, low-grade steel alloys, but are 45% lighter.[6] Titanium is 60% more dense than aluminium, but more than twice as strong[6] as the most commonly used 6061-T6 aluminium alloy. Certain titanium alloys (e.g., Beta C) achieve tensile strengths of over 200,000 psi (1,400 MPa).[10] However, titanium loses strength when heated above 430 °C (806 °F).[11]

It is fairly hard although not as hard as some grades of heat-treated steel, non-magnetic and a poor conductor of heat and electricity. Machining requires precautions, as the material will soften and gall if sharp tools and proper cooling methods are not used. Like those made from steel, titanium structures have a fatigue limit which guarantees longevity in some applications.[9]

The metal is a dimorphic allotrope with the hexagonal alpha form changing into the body-centered cubic (lattice) β form at 882 °C (1,620 °F).[11] The specific heat of the alpha form increases dramatically as it is heated to this transition temperature but then falls and remains fairly constant for the β form regardless of temperature.[11] Similar to zirconium and hafnium, an additional omega phase exists, which is thermodynamically stable at high pressures, but is metastable at ambient pressures. This phase is usually hexagonal (ideal) or trigonal (distorted) and can be viewed as being due to a soft longitudinal acoustic phonon of the β phase causing collapse of (111) planes of atoms.[12]

Chemical

The most noted chemical property of titanium is its excellent resistance to corrosion; it is almost as resistant as platinum, capable of withstanding attack by acids, moist chlorine in water but is soluble in concentrated acids.[13]

While the following Pourbaix diagram shows that titanium is thermodynamically a very reactive metal, it is slow to react with water and air.

The Pourbaix diagram for titanium in pure water, perchloric acid or sodium hydroxide[14]

This metal forms a passive and protective oxide coating (leading to increased corrosion-resistance) when exposed to elevated temperatures in air, but at room temperatures it resists tarnishing.[2] When it first forms, this protective layer is only 1–2 nm thick but continues to slowly grow; reaching a thickness of 25 nm in four years.[15]

Titanium burns in air when heated to 1,200 °C (2,190 °F) and in pure oxygen when heated to 610 °C (1,130 °F) or higher, forming titanium dioxide.[7] As a result, the metal cannot be melted in open air as it burns before the melting point is reached, so melting is only possible in an inert atmosphere or in a vacuum. It is also one of the few elements that burns in pure nitrogen gas (it burns at 800 °C or 1,472 °F and forms titanium nitride, which causes embrittlement).[16] Titanium is resistant to dilute sulfuric acid and hydrochloric acid, along with chlorine gas, chloride solutions, and most organic acids.[3] It is paramagnetic (weakly attracted to magnets) and has fairly low electrical and thermal conductivity.[2]

Experiments have shown that natural titanium becomes radioactive after it is bombarded with deuterons, emitting mainly positrons and hard gamma rays.[3] When it is red hot the metal combines with oxygen, and when it reaches 550 °C (1,022 °F) it combines with chlorine.[3] It also reacts with the other halogens and absorbs hydrogen.[4]

Compounds

A steel colored twist drill bit with the spiral groove colored in a golden shade.
TiN coated drill bit

The +4 oxidation state dominates in titanium chemistry,[17] but compounds in the +3 oxidation state are also common.[18] Because of this high oxidation state, many titanium compounds have a high degree of covalent bonding.

Star sapphires and rubies get their asterism from the titanium dioxide impurities present in them.[15] Titanates are compounds made with titanium dioxide. Barium titanate has piezoelectric properties, thus making it possible to use it as a transducer in the interconversion of sound and electricity.[7] Esters of titanium are formed by the reaction of alcohols and titanium tetrachloride and are used to waterproof fabrics.[7]

Titanium nitride (TiN) is often used to coat cutting tools, such as drill bits.[19] It also finds use as a gold-colored decorative finish, and as a barrier metal in semiconductor fabrication.[20]

Titanium tetrachloride (titanium(IV) chloride, TiCl4, sometimes called "Tickle") is a colorless liquid which is used as an intermediate in the manufacture of titanium dioxide for paint.[21] It is widely used in organic chemistry as a Lewis acid, for example in the Mukaiyama aldol condensation.[22] Titanium also forms a lower chloride, titanium(III) chloride (TiCl3), which is used as a reducing agent.[23]

Titanocene dichloride is an important catalyst for carbon-carbon bond formation. Titanium isopropoxide is used for Sharpless epoxidation. Other compounds include titanium bromide (used in metallurgy, superalloys, and high-temperature electrical wiring and coatings) and titanium carbide (found in high-temperature cutting tools and coatings).[4]

Occurrence

2003 production of titanium dioxide, in thousands of tonnes.[24]
Producer Production  % of total
 Australia 1291.0 30.6
 South Africa 850.0 20.1
 Canada 767.0 18.2
 Norway 382.9 9.1
 Ukraine 357.0 8.5
Other countries 573.1 13.6
Total world 4221.0 100.0
Because of rounding, values do not sum to 100%.

Titanium is always bonded to other elements in nature. It is the ninth-most abundant element in the Earth's crust (0.63% by mass)[25] and the seventh-most abundant metal. It is present in most igneous rocks and in sediments derived from them (as well as in living things and natural bodies of water).[2][3] Of the 801 types of igneous rocks analyzed by the United States Geological Survey, 784 contained titanium.[25] Its proportion in soils is approximately 0.5 to 1.5%.[25]

It is widely distributed and occurs primarily in the minerals anatase, brookite, ilmenite, perovskite, rutile, titanite (sphene), as well in many iron ores.[15] Of these minerals, only rutile and ilmenite have any economic importance, yet even they are difficult to find in high concentrations. Significant titanium-bearing ilmenite deposits exist in western Australia, Canada, China, India, New Zealand, Norway, and Ukraine.[15] Large quantities of rutile are also mined in North America and South Africa and help contribute to the annual production of 90,000 tonnes of the metal and 4.3 million tonnes of titanium dioxide.[15] Total reserves of titanium are estimated to exceed 600 million tonnes.[15]

Titanium is contained in meteorites and has been detected in the sun and in M-type stars;[3] the coolest type of star with a surface temperature of 3,200 °C (5,790 °F).[26] Rocks brought back from the moon during the Apollo 17 mission are composed of 12.1% TiO2.[3] It is also found in coal ash, plants, and even the human body.

Isotopes

Naturally occurring titanium is composed of 5 stable isotopes: 46Ti, 47Ti, 48Ti, 49Ti, and 50Ti, with 48Ti being the most abundant (73.8% natural abundance). Eleven radioisotopes have been characterized, with the most stable being 44Ti with a half-life of 63 years, 45Ti with a half-life of 184.8 minutes, 51Ti with a half-life of 5.76 minutes, and 52Ti with a half-life of 1.7 minutes. All of the remaining radioactive isotopes have half-lives that are less than 33 seconds and the majority of these have half-lives that are less than half a second.[8]

The isotopes of titanium range in atomic weight from 39.99 u (40Ti) to 57.966 u (58Ti). The primary decay mode before the most abundant stable isotope, 48Ti, is electron capture and the primary mode after is beta emission. The primary decay products before 48Ti are element 21 (scandium) isotopes and the primary products after are element 23 (vanadium) isotopes.[8]

History

Engraved profile image of a mid-age male with high forehead. The person is wearing a coat and a neckerchief.
Martin Heinrich Klaproth named titanium for the Titans of Greek mythology.

Titanium was discovered included in a mineral in Cornwall, England, in 1791 by amateur geologist and pastor William Gregor, then vicar of Creed parish.[27] He recognized the presence of a new element in ilmenite[4] when he found black sand by a stream in the nearby parish of Manaccan and noticed the sand was attracted by a magnet.[27] Analysis of the sand determined the presence of two metal oxides; iron oxide (explaining the attraction to the magnet) and 45.25% of a white metallic oxide he could not identify.[25] Gregor, realizing that the unidentified oxide contained a metal that did not match the properties of any known element, reported his findings to the Royal Geological Society of Cornwall and in the German science journal Crell's Annalen.[27]

Around the same time, Franz-Joseph Müller von Reichenstein produced a similar substance, but could not identify it.[4] The oxide was independently rediscovered in 1795 by German chemist Martin Heinrich Klaproth in rutile from Hungary.[27] Klaproth found that it contained a new element and named it for the Titans of Greek mythology.[26] After hearing about Gregor's earlier discovery, he obtained a sample of manaccanite and confirmed it contained titanium.

The processes required to extract titanium from its various ores are laborious and costly; it is not possible to reduce in the normal manner, by heating in the presence of carbon, because that produces titanium carbide.[27] Pure metallic titanium (99.9%) was first prepared in 1910 by Matthew A. Hunter at Rensselaer Polytechnic Institute by heating TiCl4 with sodium at 700–800 °C in the Hunter process.[3] Titanium metal was not used outside the laboratory until 1932 when William Justin Kroll proved that it could be produced by reducing titanium tetrachloride (TiCl4) with calcium.[28] Eight years later he refined this process by using magnesium and even sodium in what became known as the Kroll process.[28] Although research continues into more efficient and cheaper processes (e.g., FFC Cambridge), the Kroll process is still used for commercial production.[3][4]

Cylindric bar of shiny metall, with a surface shaped like a pine cone.
A titanium crystal bar made by the iodide process

Titanium of very high purity was made in small quantities when Anton Eduard van Arkel and Jan Hendrik de Boer discovered the iodide, or crystal bar, process in 1925, by reacting with iodine and decomposing the formed vapors over a hot filament to pure metal.[29]

In the 1950s and 1960s the Soviet Union pioneered the use of titanium in military and submarine applications (Alfa Class and Mike Class)[30] as part of programs related to the Cold War.[31] Starting in the early 1950s, titanium began to be used extensively for military aviation purposes, particularly in high-performance jets, starting with aircraft such as the F100 Super Sabre and Lockheed A-12.

In the USA, the Department of Defense realized the strategic importance of the metal[32] and supported early efforts of commercialization.[33] Throughout the period of the Cold War, titanium was considered a Strategic Material by the U.S. government, and a large stockpile of titanium sponge was maintained by the Defense National Stockpile Center, which was finally depleted in 2005.[34] Today, the world's largest producer, Russian-based VSMPO-Avisma, is estimated to account for about 29% of the world market share.[35]

In 2006, the U.S. Defense Agency awarded $5.7 million to a two-company consortium to develop a new process for making titanium metal powder. Under heat and pressure, the powder can be used to create strong, lightweight items ranging from armor plating to components for the aerospace, transportation, and chemical processing industries.[36]


Production and fabrication

A small heap of uniform black grains smaller than 1mm diameter with a US 1 Cent sticking out of the heap.
Titanium (mineral concentrate)

The processing of titanium metal occurs in 4 major steps:[37] reduction of titanium ore into "sponge", a porous form; melting of sponge, or sponge plus a master alloy to form an ingot; primary fabrication, where an ingot is converted into general mill products such as billet, bar, plate, sheet, strip, and tube; and secondary fabrication of finished shapes from mill products.

Because the metal reacts with oxygen at high temperatures it cannot be produced by reduction of its dioxide.[9] Titanium metal is therefore produced commercially by the Kroll process, a complex and expensive batch process. (The relatively high market value of titanium is mainly due to its processing, which sacrifices another expensive metal, magnesium.[38]) In the Kroll process, the oxide is first converted to chloride through carbochlorination, whereby chlorine gas is passed over red-hot rutile or ilmenite in the presence of carbon to make TiCl4. This is condensed and purified by fractional distillation and then reduced with 800 °C molten magnesium in an argon atmosphere.[7]

A more recently developed method, the FFC Cambridge process,[39] may eventually replace the Kroll process. This method uses titanium dioxide powder (which is a refined form of rutile) as feedstock to make the end product which is either a powder or sponge. If mixed oxide powders are used, the product is an alloy manufactured at a much lower cost than the conventional multi-step melting process. The FFC Cambridge process may render titanium a less rare and expensive material for the aerospace industry and the luxury goods market, and could be seen in many products currently manufactured using aluminium and specialist grades of steel.

Common titanium alloys are made by reduction. For example, cuprotitanium (rutile with copper added is reduced), ferrocarbon titanium (ilmenite reduced with coke in an electric furnace), and manganotitanium (rutile with manganese or manganese oxides) are reduced.[16]

2 FeTiO3 + 7 Cl2 + 6 C → 2 TiCl4 + 2 FeCl3 + 6 CO (900 °C)
TiCl4 + 2 Mg → 2 MgCl2 + Ti (1100 °C)

About 50 grades of titanium and titanium alloys are designated and currently used, although only a couple of dozen are readily available commercially.[40] The ASTM International recognizes 31 Grades of titanium metal and alloys, of which Grades 1 through 4 are commercially pure (unalloyed). These four are distinguished by their varying degrees of tensile strength, as a function of oxygen content, with Grade 1 being the most ductile (lowest tensile strength with an oxygen content of 0.18%), and Grade 4 the least (highest tensile strength with an oxygen content of 0.40%).[15] The remaining grades are alloys, each designed for specific purposes, be it ductility, strength, hardness, electrical resistivity, creep resistance, resistance to corrosion from specific media, or a combination thereof.[41]

The grades covered by ASTM and other alloys are also produced to meet Aerospace and Military specifications (SAE-AMS, MIL-T), ISO standards, and country-specific specifications, as well as proprietary end-user specifications for aerospace, military, medical, and industrial applications.[42]

In terms of fabrication, all welding of titanium must be done in an inert atmosphere of argon or helium in order to shield it from contamination with atmospheric gases such as oxygen, nitrogen, or hydrogen.[11] Contamination will cause a variety of conditions, such as embrittlement, which will reduce the integrity of the assembly welds and lead to joint failure. Commercially pure flat product (sheet, plate) can be formed readily, but processing must take into account the fact that the metal has a "memory" and tends to spring back. This is especially true of certain high-strength alloys.[43][44] The metal can be machined using the same equipment and via the same processes as stainless steel.[11]

Applications

Titanium is used in steel as an alloying element (ferro-titanium) to reduce grain size and as a deoxidizer, and in stainless steel to reduce carbon content.[2] Titanium is often alloyed with aluminium (to refine grain size), vanadium, copper (to harden), iron, manganese, molybdenum, and with other metals.[45] Applications for titanium mill products (sheet, plate, bar, wire, forgings, castings) can be found in industrial, aerospace, recreational, and emerging markets. Powdered titanium is used in pyrotechnics as a source of bright-burning particles.

Pigments, additives and coatings

Watch glass on a black surface with a small portion of white powder
Titanium dioxide is the most commonly used compound of titanium

About 95% of titanium ore extracted from the Earth is destined for refinement into titanium dioxide (TiO2), an intensely white permanent pigment used in paints, paper, toothpaste, and plastics.[46] It is also used in cement, in gemstones, as an optical opacifier in paper,[47] and a strengthening agent in graphite composite fishing rods and golf clubs.

TiO2 powder is chemically inert, resists fading in sunlight, and is very opaque: this allows it to impart a pure and brilliant white color to the brown or gray chemicals that form the majority of household plastics.[4] In nature, this compound is found in the minerals anatase, brookite, and rutile.[2] Paint made with titanium dioxide does well in severe temperatures, is somewhat self-cleaning, and stands up to marine environments.[4] Pure titanium dioxide has a very high index of refraction and an optical dispersion higher than diamond.[3] In addition to being a very important pigment, titanium dioxide is also used in sunscreens due to its ability to protect skin by itself.[9]

Recently, it has been put to use in air purifiers (as a filter coating), or in film used to coat windows on buildings which when exposed to UV light (either solar or man-made) and moisture in the air produces reactive redox species like hydroxyl radicals that can purify the air or keep window surfaces clean.[48]

Aerospace and marine

Due to their high tensile strength to density ratio,[7] high corrosion resistance,[3] and ability to withstand moderately high temperatures without creeping, titanium alloys are used in aircraft, armor plating, naval ships, spacecraft, and missiles.[3][4] For these applications titanium alloyed with aluminium, vanadium, and other elements is used for a variety of components including critical structural parts, fire walls, landing gear, exhaust ducts (helicopters), and hydraulic systems. In fact, about two thirds of all titanium metal produced is used in aircraft engines and frames.[49] The SR-71 "Blackbird" was one of the first aircraft to make extensive use of titanium within its structure, paving the way for its use in modern military and commercial aircraft. An estimated 59 metric tons (130,000 pounds) are used in the Boeing 777, 45 in the Boeing 747, 18 in the Boeing 737, 32 in the Airbus A340, 18 in the Airbus A330, and 12 in the Airbus A320. The Airbus A380 may use 146 metric tons, including about 26 tons in the engines.[50] In engine applications, titanium is used for rotors, compressor blades, hydraulic system components, and nacelles. The titanium 6AL-4V alloy accounts for almost 50% of all alloys used in aircraft applications.[51]

Due to its high corrosion resistance to sea water, titanium is used to make propeller shafts and rigging and in the heat exchangers of desalination plants;[3] in heater-chillers for salt water aquariums, fishing line and leader, and for divers' knives. Titanium is used to manufacture the housings and other components of ocean-deployed surveillance and monitoring devices for scientific and military use. The former Soviet Union developed techniques for making submarines largely out of titanium, which became both the fastest and deepest diving submarines of their time.[52]

Industrial

Welded titanium pipe and process equipment (heat exchangers, tanks, process vessels, valves) are used in the chemical and petrochemical industries primarily for corrosion resistance. Specific alloys are used in downhole and nickel hydrometallurgy applications due to their high strength titanium Beta C, corrosion resistance, or combination of both. The pulp and paper industry uses titanium in process equipment exposed to corrosive media such as sodium hypochlorite or wet chlorine gas (in the bleachery).[53] Other applications include: ultrasonic welding, wave soldering,[54] and sputtering targets.[55]

Titanium tetrachloride (TiCl4), a colorless liquid, is important as an intermediate in the process of making TiO2 and is also used to produce the Ziegler-Natta catalyst, and is used to iridize glass and because it fumes strongly in moist air it is also used to make smoke screens.[9]

Consumer and architectural

Titanium metal is used in automotive applications, particularly in automobile or motorcycle racing, where weight reduction is critical while maintaining high strength and rigidity.[56] The metal is generally too expensive to make it marketable to the general consumer market, other than high-end products, particularly for the racing/performance market. Late model Corvettes have been available with titanium exhausts.[57]

 Outside view of a several storey building with smooth irregular undulating walls. The largest part is coated with grey metal or made from glass
The Guggenheim Museum Bilbao is sheathed in titanium panels.

Titanium is used in many sporting goods: tennis rackets, golf clubs, lacrosse stick shafts; cricket, hockey, lacrosse, and football helmet grills; and bicycle frames and components. Although not a mainstream material for bicycle production, titanium bikes have been used by race teams and adventure cyclists.[58] Titanium alloys are also used in spectacle frames.[59] This results in a rather expensive, but highly durable and long lasting frame which is light in weight and causes no skin allergies. Many backpackers use titanium equipment, including cookware, eating utensils, lanterns, and tent stakes.[59] Though slightly more expensive than traditional steel or aluminium alternatives, these titanium products can be significantly lighter without compromising strength. Titanium is also favored for use by farriers, since it is lighter and more durable than steel when formed into horseshoes.[59]

Because of its durability, titanium has become more popular for designer jewelry.[59] Its inertness makes it a good choice for those with allergies or those who will be wearing the jewelry in environments such as swimming pools. Titanium's durability, light weight, dent- and corrosion- resistance makes it useful in the production of watch cases.[59] Some artists work with titanium to produce artworks such as sculptures, decorative objects and furniture.[60]

Titanium has occasionally been used in architectural applications: the 40 m (120 foot) memorial to Yuri Gagarin, the first man to travel in space, in Moscow, is made of titanium for the metal's attractive color and association with rocketry.[61] The Guggenheim Museum Bilbao and the Cerritos Millennium Library were the first buildings in Europe and North America, respectively, to be sheathed in titanium panels.[49] Other construction uses of titanium sheathing include the Frederic C. Hamilton Building in Denver, Colorado[62] and the 107 m (350 foot) Monument to the Conquerors of Space in Moscow.[63]

Due to its superior strength and light weight when compared to other metals traditionally used in firearms (steel, stainless steel, and aluminium), and advances in metal-working techniques, the use of titanium has become more widespread in the manufacture of firearms. Primary uses include pistol frames and revolver cylinders. For these same reasons, it is also used in the body of laptop computers (for example, in Apple's PowerBook line).[64]

Medical

Grayscale x-ray image of a human skull. This left lateral cephalametric radiograph shows a profile of the human skull. The maxilla and some crowned teeth make up most of the image. Above that four faint nail like structures are visible.
A fracture of the eye socket was repaired by stabilizing the fractured bones with small titanium plates and screws.
The dark green dentated elliptic leafs of a nettle
Nettle contains up to 80 parts per million of titanium

Because it is biocompatible (non-toxic and is not rejected by the body), titanium is used in a gamut of medical applications including surgical implements and implants, such as hip balls and sockets (joint replacement) that can stay in place for up to 20 years.[27] Titanium has the inherent property to osseointegrate, enabling use in dental implants that can remain in place for over 30 years. This property is also useful for orthopedic implant applications.[27]

Since titanium is non-ferromagnetic, patients with titanium implants can be safely examined with magnetic resonance imaging (convenient for long-term implants). Preparing titanium for implantation in the body involves subjecting it to a high-temperature plasma arc which removes the surface atoms, exposing fresh titanium that is instantly oxidized.[27] Titanium is also used for the surgical instruments used in image-guided surgery, as well as wheelchairs, crutches, and any other products where high strength and low weight are desirable.

Its inertness and ability to be attractively colored makes it a popular metal for use in body piercing.[65] Titanium may be anodized to produce various colors.[66]

Precautions

Titanium is non-toxic even in large doses and does not play any natural role inside the human body.[26] An estimated 0.8 milligrams of titanium is ingested by humans each day but most passes through without being absorbed.[26] It does, however, have a tendency to bio-accumulate in tissues that contain silica. An unknown mechanism in plants may use titanium to stimulate the production of carbohydrates and encourage growth. This may explain why most plants contain about 1 part per million (ppm) of titanium, food plants have about 2 ppm, and horsetail and nettle contain up to 80 ppm.[26]

As a powder or in the form of metal shavings, titanium metal poses a significant fire hazard and, when heated in air, an explosion hazard.[67] Water and carbon dioxide-based methods to extinguish fires are ineffective on burning titanium; Class D dry powder fire fighting agents must be used instead.[4]

When used in the production or handling of chlorine, care must be taken to use titanium only in locations where it will not be exposed to dry chlorine gas which can result in a titanium/chlorine fire.[68] A fire hazard exists even when titanium is used in wet chlorine due to possible unexpected drying brought about by extreme weather conditions.

Titanium can catch fire when a fresh, non-oxidized surface comes in contact with liquid oxygen.[69] Such surfaces can appear when the oxidized surface is struck with a hard object, or when a mechanical strain causes the emergence of a crack. This poses the possible limitation for its use in liquid oxygen systems, such as those found in the aerospace industry.

See also

References

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Bibliography

External links


Translations: Titanium
Top

Dansk (Danish)
n. - titanium

Nederlands (Dutch)
titaan (scheikundig element)

Français (French)
n. - titane

Deutsch (German)
n. - (chem.) Titan

Ελληνική (Greek)
n. - (χημ.) τιτάνιο

Italiano (Italian)
titanio

Português (Portuguese)
n. - titânio (m)

Русский (Russian)
(хим.) титан

Español (Spanish)
n. - titanio

Svenska (Swedish)
n. - titan (kem.)

中文(简体)(Chinese (Simplified))

中文(繁體)(Chinese (Traditional))
n. - 鈦

한국어 (Korean)
n. - 티탄, 티타늄(금속 원소)

日本語 (Japanese)
n. - チタン

العربيه (Arabic)
‏(الاسم) ألروح ألمميزة للتيتان وبخاصه ألثورة على ألأعراف ألأجتماعيه أو ألفنيه, ألتيتانيه‏

עברית (Hebrew)
n. - ‮טיטניום (יסוד, IT, מס' אטומי 22)‬


 
 

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