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Football

 
How Products are Made: How are footballs made?

Background

Although the game of football as we know it today supposedly dates back to the nineteenth century, there is some evidence to support that the ancient Greeks played a version of football they called harpaston. This game apparently took place on a rectangular field with goal lines on both ends. Two teams of equal number, but varying player size, were divided by a center line. The game began by throwing the harpaston or handball into the air. The object of the game was to pass, kick, or run the ball past the opposing team's goal line.

The game next took to the streets. Participants from neighboring towns would meet at a designated point. Still without official rules or methods of keeping score, the bladder or ball would be kicked through the streets. This took place until protests from local shopkeepers forced players to confine their game to a vacant area.

It is here that the rules of the game first took shape. A field much like that used to play soccer was marked with boundaries. The team that kicked the ball over the opponent' s goal line was awarded one point. It also was at this time that the game took on the name of futballe.

The game remained strictly a kicking game until American collegians blended soccer with rugby. In 1874, McGill University (Montreal, Canada) engaged Harvard University (Cambridge, Massachusetts) in two sports games. One game was played with Canadian rugby rules, which allowed players to run with the ball, as well as throw it. The other game followed U.S. soccer rules, which restricted players to only kicking the ball.

It seemed that Harvard preferred elements of both games and introduced them to Yale University in New Haven, Connecticut. Two years later, representatives from Harvard and Yale met in Massachusetts to create guidelines for this new game of football. Another new twist to the game was that it was played with an oval-shaped ball.

Spaulding Sports Worldwide, based in Chicopee, Massachusetts, takes credit for having produced the first American-made football in 1892.

Raw Materials

In the early stages of the game of football, a pig's bladder was inflated and used as the ball. By comparison, today's football is an inflated rubber bladder enclosed in a pebble-grained leather cover or cowhide. This material is used because it is both durable and easily tanned.

Design

The football's uneven shape makes it difficult to catch and hold and also causes unpredictable bounces. White laces sewn on the ball's surface help the players to grip it. There have been many attempts to alter the football's design; for example, dimples on footballs have been tried, but there was a tendency for dirt and mud to get caught in them.

The Manufacturing
Process

  1. After special tanning processes, the cowhide selected to be used for the football is cut into a bend, which is the best and strongest part of the hide.
  2. The bend is then die-cut into panels. Using a hydraulically-driven clicking machine, an operator cuts four panels into the precise shape required at the same time.
  3. Next, each panel goes through a skiving machine in order to reduce it to a predetermined thickness and weight.
  4. A synthetic lining is sewn to each panel. The lining, which is composed of three layers of cross-laid fabric firmly cemented together, prevents the panel from stretching or growing out of shape during use. The lining and panel are sewn together using an industrial size and strength version of a home sewing machine.
  5. A facing is then applied to those areas that will carry the lacing holes as well as the hole for the inflating needle. The holes are then punched.
  6. The four panels are sewn together by a hot-wax lock stitch machine to ensure that the seams are especially durable. Then, the ball is turned right side out.
  7. Next, a two-ply butyl rubber bladder is inserted, the ball is laced, and then it is inflated with a pressure of not less than 12.5 lb (6 kg) but no more than 13.5 lb (6.1 kg). After inflation, the ball is checked to ensure it conforms to all size and weight regulations.
  8. The ball is ready for branding with the manufacturer's name and number.
  9. After final inspections, the balls are boxed and shipped to designated schools and ball clubs.

Quality Control

Since 1941, Wilson Sporting Goods Company, currently based in Chicago, Illinois, has been the official ballmaker for the National Football League (NFL). For all NFL games, the only sanctioned ball is a Wilson brand ball. The ball must measure 20.75-21.25 in (52.7-54 cm) around its middle (also called the girth, short axis, or belly); 27.75-28.5 in (70.5-72.4 cm) around its ends (the circumference, long axis); and 11-11.25 in (28-29 cm) from tip to tip (the length of the long axis). It also must weigh between 14-15 oz (397-425.25 g).

All balls designed for professional use are stamped with "NFL" on them for the National Football League and they also bear the signature of the League commissioner. A box containing 24 new balls is opened before each game; 12 balls are put into play during each half. After the game, the balls are used for practices.

Those balls that are used in the Super Bowl game also have the names of the participating teams along with the date and location of the game.

The Future

Future changes to the football are more likely to occur in the area of materials rather than design. The goal is to "create a better feel right out of the box."

Spaulding Sports Worldwide currently is working on a proprietary material to create a composite-covered football. Two of the benefits of a composite cover compared with a leather cover are that it does not retain as much water; and that it is not as susceptible to becoming hard due to cold weather.

Where to Learn More

Books

Foehr, Donna Poole. Football for Women and Men Who Want To Learn The Game. National Press, Inc., 1988, pp. 94, 100, 101, 102, 127.

Ominsky, Dave and P.J. Harari. Football Made Simple: A Spectator's Guide. First Base Sports, Inc., 1994, pp. 1, 9.

[Article by: Susan Bard Hall].


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Wikipedia: Football (ball)
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A football is a ball used to play one of the various sports known as football. In the distant past, crude balls such as inflated pigs' bladders were used,[citation needed] but balls are now designed by teams of engineers to exacting specifications. Each code of football uses a different ball, though they all belong to one of two different basic shapes:

  1. a sphere: used in Association football (also called soccer in some countries) and Gaelic football
  2. a prolate spheroid ('egg-shaped')

The precise shape and construction of footballs is typically specified as part of the rules and regulations.

Contents

Association football

See also: History of association football balls

Dimensions

Law 2 of the game specifies that the ball is an air-filled sphere with a circumference of 68–70 cm (27–28 in), a weight 410–450 g (14–16 oz), inflated to a pressure of 0.6 – 1.1 atmosphere (600 – 1,100 g/cm2) at sea level (8.5 lbs/sq in –15.6 lbs/sq in), and covered in leather or "other suitable material".[1] The weight specified for a ball is the dry weight, as older balls often became significantly heavier in the course of a match played in wet weather. The standard ball is a Size 5, although smaller sizes exist: Size 3 is standard for team handball and Size 4 in futsal and other small-field variants. Other sizes are used in underage games or as novelty items.

Construction

A classic truncated icosahedron football
Glass football trophy
A truncated icosahedron (left) compared with an association football (soccer) ball

Most modern footballs are stitched from 32 panels of waterproofed leather or plastic: 12 regular pentagons and 20 regular hexagons. The 32-panel configuration is the spherical polyhedron corresponding to the truncated icosahedron; it is spherical because the faces bulge due to the pressure of the air inside. The first 32-panel ball was marketed by Select in the 1950s in Denmark. This configuration became common throughout Continental Europe in the 1960s, and was publicised worldwide by the Adidas Telstar, the official ball of the 1970 World Cup.

The familiar 32 panel soccer ball design is sometimes referenced to describe the truncated icosahedron archimedean solid, carbon buckyballs or the root structure of geodesic domes.

The official match ball of the 2006 FIFA World Cup

Older balls were usually stitched from 18 oblong non-waterproof leather panels, similar to the design of modern volleyballs and Gaelic footballs, and laced to allow access to the internal air bladder. This configuration is still common.

The official FIFA World Cup football for Germany 2006 matches was the 14-panel Adidas +Teamgeist. It was made in Thailand by Adidas, who have provided the official match balls for the tournament since 1970, and is a "thermally bonded" machine-pressed ball, rather than a traditionally stitched one. Adidas will continue to supply the official football for the 2010 and 2014 World Cups.[2]

Another ball with an innovative pattern is the 26-panel Mitre PRO 100T.

There are also indoor footballs, which are made of one or two pieces of plastic. Often these have designs printed on them to resemble a stitched leather ball.

Child labour

About 80% of association footballs are made in Pakistan. 75% of these (60% of all world production)[3] are made in the city of Sialkot. Child labour was commonly used in the production of the balls. In 1996, during the European championship, activists lobbied to end the use of child labour. This eventually led to the Atlanta Agreement, which seeks to reform the industry to eliminate the use of child labour in the production of balls.[4] This also led to a centralisation of production, which on the one hand would make it easier for the Independent Monitoring Association for Child Labour (IMAC[5]) - an organization created to watch over the Atlanta Agreement - to make sure no child labour occurred, on the other hand often forced workers to commute further to get to work. According to the Fédération Internationale de Football Association (FIFA), the problem of eliminating the use of child labour is extremely complex, and that FIFA itself has neither "the experience nor the means to eradicate this wide-reaching problem on its own.".[6]

American and Canadian football

Early American footballs were essentially rugby balls, later redesigned to make them easier to throw. In this 1907 photo, Bradbury Robinson, who threw the first legal forward pass, demonstrates an "Overhand spiral—fingers on lacing"[7]

In North America, the term football refers to a ball used to play American football or Canadian football (both of which developed from Rugby football). It is also referred to as a "pigskin", because of their early use of pig's bladder to cover the ball (see Medieval football).

Nearly a prolate spheroid, the ball is slightly pointed at the ends, unlike the more elliptical rugby ball. The purpose of this design is to make the ball the most efficient shape to facilitate the forward pass. The Canadian football is slightly less prolate than the American ball and has a closer resemblance to a rugby ball.

The ball is about 11 inches (28 cm) long and about 22 inches (56 cm) in circumference at the center. American and Canadian footballs have different size standards, but those standards do overlap, making it possible for one ball to be used in either sport. The exterior of the ball is made of leather, which is required in professional and collegiate football. Footballs used in recreation, and in organized youth football, may be made of rubber or plastic materials (the high school football rulebooks still allow the inexpensive all-rubber footballs, though they are less common than leather).

Leather panels are usually tanned to a natural brown color, which is usually required in professional leagues and collegiate play. At least one manufacturer uses leather that has been tanned to provide a "tacky" grip in dry or wet conditions. Historically, white footballs have been used in football games played at night so that the ball can be seen easier; however, this practice is no longer commonplace, as artificial lighting conditions have improved to the point where they are no longer necessary. At most levels of play (but not, notably, the NFL), white stripes are painted on each end of the ball, halfway around the circumference, to improve nighttime visibility. (The UFL uses a ball with lime-green stripes.) The XFL used a novel color pattern, a black ball with red curved lines in lieu of stripes, for its footballs; this design was redone in a brown color scheme for the Arena Football League in 2003.

The leather is usually stamped with a pebble-grain texture to help players grip the ball. Some or all of the panels may be stamped with the manufacturer's name, league or conference logos, signatures, and other markings.

Four panels or pieces of leather or plastic are required for each football. After a series of quality control inspections for weight and blemishes, workers begin the actual manufacturing process.

A modern American football

Two of the panels are perforated along adjoining edges, so that they can be laced together. One of these lacing panels receives an additional perforation and reinforcements in its center, to hold the inflation valve.

Each panel is attached to an interior lining. The four panels are then stitched together in an "inside-out" manner. The edges with the lacing holes, however, are not stitched together. The ball is then turned right side out by pushing the panels through the lacing hole.

A polyurethane or rubber lining called a bladder is then inserted through the lacing hole.

Polyvinyl chloride or leather laces are inserted through the perforations, to provide a grip for holding, hiking and passing the football.

Before play, the ball is inflated to an air pressure of 12.5–13.5 psi (86–93 kPa). The ball weighs 14–15 ounces (397–425 g).

According to NFL.com:[8] The home club shall have 36 balls for outdoor games and 24 for indoor games available for testing with a pressure gauge by the referee two hours prior to the starting time of the game to meet with League requirements. Twelve (12) new footballs, sealed in a special box and shipped by the manufacturer, will be opened in the officials’ locker room two hours prior to the starting time of the game. These balls are to be specially marked with the letter "K" and used exclusively for the kicking game.

Australian rules football

An Australian rules football.

The football used in Australian football is similar to a rugby ball but generally slightly smaller and more rounded. A regulation football is 720–730 mm (28–29 in) in circumference, and 545–555 mm (21.5–21.9 in) transverse circumference, and inflated to a pressure of 62–76 kPa (9.0–11.0 psi). In the AFL, the balls are red for day matches and yellow for night matches

Different sized and weight balls are used for different age levels, and for use with other sports such as Rec Footy and Women's Australian rules football.

Brands of balls used include Burley, Ross Faulkner, and the brand used in the Australian Football League, the Sherrin.

The Australian rules ball was invented by T.W. Sherrin in 1880, after he was given a misshapen rugby ball to fix. Sherrin designed the ball with indented rather than pointy ends to give the ball a better bounce. Before this time,a round ball was used from the 1850s to 1870s and later rugby balls were used to play the game.

Gaelic football

Balls made by Irish company O'Neill's are used for all official Gaelic football matches.

Gaelic football is played with a spherical leather ball, roughly 10 in (25 cm) in diameter and 27 to 29 in (69 to 74 cm) in circumference.[9] A dry ball weighs between 370 and 425 grams (13 to 15 oz). The pattern of panels is identical to the volleyball, consisting of six groups perpendicular to each other, each group being composed of two trapezoidal panels and one rectangular panel; 18 panels in all.

Gaelic footballs are also the standard balls used in International rules football.

Although Gaelic football has been played with a round ball since first organised in 1887, balls made by the Irish sports company O'Neills have been used sometime since the company was founded in 1918 and are recognised as the official ball to be played with, although it is now permitted to use the Gaelic ball manufactured by the Irish sports company Gaelic Gear.[10]

Rugby football

Richard Lindon and William Gilbert started making balls for Rugby school out of hand stitched, four-panel, leather casings and pigs’ bladders. The rugby ball's distinctive shape is supposedly due to the pig’s bladder though early balls were more plum shaped than oval. The balls varied in size in the beginning depending upon how large the pig’s bladder was.[11]

Until 1870, rugby was played with a spherical ball with an inner-tube made of a pig's bladder. In 1870 Richard Lindon introduced rubber inner-tubes and because of the pliability of rubber the shape gradually changed from a sphere to an egg. In 1892 the RFU endorsed ovalness as the compulsory shape. The gradual flattening of the ball continued over the years.[12]

A rugby league football, as used in the NRL.
A Gilbert rugby football as used in rugby union.

The introduction of synthetic footballs over the traditional leather balls, in both rugby codes, was originally governed by weather conditions. If the playing surface was heavy, the synthetic ball was used, as it didn't absorb water and become heavy. Eventually, the leather balls were phased out completely.

Rugby league

Rugby league is played with a prolate spheroid shaped football. Traditionally made of brown leather, modern footballs are synthetic and manufactured in a variety of colours and patterns. The football used in rugby league is known as "international size" or "size 5" and is approximately 27 cm long and 60 cm in circumference at its widest point. Smaller-sized balls are used for Mini and Mod versions of the game. A full size ball weighs between 383 and 440 grams. Rugby league footballs are slightly more pointed than rugby union footballs and larger than American footballs.

The Australasian National Rugby League and European Super League use balls made by Steeden. Steeden is also sometimes used as a noun to describe the ball itself. At A later date this will be re-evaluated.

Rugby union

The ball used in rugby union, usually referred to as a rugby ball, is a prolate spheroid essentially elliptical in profile. Traditionally made of brown leather, modern footballs are manufactured in a variety of colors and patterns. A regulation football is 28–30 cm (11–12 in) long and 58–62 cm (23–24 in) in circumference at its widest point. It weighs 410–460 grams (14.5–16.2 ounces) and is inflated to 65.71–68.75 kPa (or 9.5–10 psi).[13]

In 1980, leather-encased balls, which were prone to water-logging, were replaced with balls encased in synthetic waterproof materials.[12] The Gilbert Synergie was the match ball of the 2007 Rugby World Cup.

Footnotes

Bibliography

External links


 
 
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