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Jake brake

 
Wikipedia:

Jake brake

A view of engine compression brake rocker arm (on the left)

A Jake Brake or Jacobs Brake is a compression braking mechanism installed on some Diesel engines. When activated, it opens exhaust valves in the cylinders, releasing the compressed air trapped in the cylinders, and slowing the vehicle. These devices are also referred to as compression release engine brakes.

Although Jake Brake properly refers to the Jake Brake brand of engine brakes, the term has become a genericized trademark and is often used to refer to engine brakes or compression release engine brakes in general, especially on large vehicles or heavy equipment.

Contents

Function

When the accelerator is released on moving vehicle, its forward momentum continues to turn the Diesel engine's crankshaft and compress air in the cylinders. As the piston passes through top dead center, the compressed air in the cylinder acts as a spring and pushes the piston back down the cylinder, returning most of the energy expended in compression back to the crankshaft. Therefore the engine does not effectively aid in slowing the vehicle.

In a gasoline engine, some engine braking is provided during closed-throttle operation due to the work required to maintain intake manifold vacuum, the balance coming from internal friction of the engine itself. Diesel engines, however, do not throttle air intake and hence do not provide engine braking from throttling losses.

A compression release engine brake uses an extra lobe on the camshaft to open a second exhaust valve at the top of the compression stroke. The stem of this valve telescopes during normal operation so the valve remains closed, but is locked at full length by a solenoid when the engine brake is engaged so that the valve opens as directed by the cam. This releases the compressed air in the cylinder, thus preventing it from returning its energy back to the piston. Accordingly, engine drag increases and the vehicle speed is reduced.

The driver controls consist of an on/off switch and, sometimes, a multi-position switch that controls the number of cylinders on which the brake is active. When the compression release engine brake is turned on, it will activate when the driver releases the accelerator. There are also switches on the clutch and accelerator pedals that will deactivate the compression brake when the clutch is disengaged or the accelerator is pressed.

Legislation

The use of compression release engine brakes may cause a vehicle to make a loud chattering or "machine gun" exhaust noise, especially vehicles having high flow mufflers, or no mufflers at all, causing many communities in the United States to prohibit compression braking within municipal limits. Drivers are notified by roadside signs with legends such as "Brake Retarders Prohibited," "Engine Braking Restricted," "Jake Brakes Prohibited," or "Compression Braking Prohibited," and enforcement is typically through traffic fines. Such prohibitions have led to the development of new types of mufflers and turbochargers to better silence compression braking noise.

See also

External links


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Wikipedia. This article is licensed under the Creative Commons Attribution/Share-Alike License. It uses material from the Wikipedia article "Jake brake" Read more