A by-product from the pulping of pine wood by the kraft (sulfate) process. In the kraft process the wood is digested under pressure with sodium hydroxide and sodium sulfide. The volatilized gases are condensed to yield sulfate turpentine. During the pulping the alkaline liquor saponifies fats and converts the fatty and resin acids to sodium salts. Concentration of the pulping solution (black liquor) prior to recovery of the inorganic pulping chemicals allows the insoluble soaps to be skimmed from the surface. Acidification of the skimmed soap yields crude tall oil.
Crude tall oil from southern pines contains 40–60% resin acids (rosin), 40–55% fatty acids, and 5–10% neutral constituents. Abietic and dehydroabietic acids comprise over 60% of the resin acids, while oleic and linoleic acids predominate in the fatty acid fraction. Fatty acids from tall oil distillation may contain as much as 10–40% resin acids or as little as 0.5%.
Major uses of tall oil fatty acids as chemical raw materials are in coatings, resins, inks, adhesives, and soaps and detergents, and as flotation agents. Tall oil is an important source of rosin in the United States. See also Pine terpene; Rosin; Wood chemicals.