Fuel Pumps
Chevy Blazer S-10
Ford Aerostar XL
Ford Aerostar XLT

How do you install a new fuel pump on a 1994 Aerostar 4.0?


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2006-09-24 03:33:16
2006-09-24 03:33:16

You need to take the fuel tank out from underneath open it up remove the fuel sending unit and remove and replace the attached fuel pump.


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You will have to remove the gas tank and install a fuel pump module.

The electric fuel pump is inside the fuel tank

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Drain the gas from the gas tank. Remove the fuel line from the gas tank. Remove the fuel pump retaining plate. Remove the fuel pump. Reverse the process to install the new fuel pump.

As long as the engine is running, the fuel pump is running.

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You either have a blocked fuel filter or fuel line, or the fuel pump is going bad.

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Believe it or not it's inside the gas tank.

to replace the fuel pump-the gas tank must be lowered enough to gain access to the fuel pump located on top of the gas tank. there are fuel lines attached to the pump. they get de-tached-then proceed to spin off the pump and remove install proceedure in reverse

On the 1989 Aerostar it is under the dash near the passenger door.

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The fuel pump for this year is in the fuel tank.

The fuel pump is inside the fuel tank.

It is inside of the fuel tank. It is a electric fuel pump.

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Removal Disconnect the battery ground cable . Remove the rear seat cushion. Disconnect the fuel pump electrical connector. Remove the four fuel pump cover screws and the ground strap. Remove the fuel pump cover. Remove the fuel tube clips from the fuel tubes. Disconnect the fuel tubes from the fuel pump. Use Fuel Tank Sender Wrench to carefully remove and, if necessary, discard the fuel pump locking retainer ring. Remove the fuel pump and discard the fuel pump mounting gasket. Installation Install a new fuel pump mounting gasket and position the fuel pump in the fuel tank. Install the fuel pump locking retainer ring. Connect the fuel tubes to the fuel pump. Install the fuel tube clips onto the fuel tubes. Position the fuel pump cover and ground strap and install the fuel pump cover screws. Connect the fuel pump electrical connector. Install the rear seat cushion. Connect the battery ground cable.

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