i have to do the same thing to my 97 so far i'v found that the dash needs to be loosened and it takes a week-end minimum , dealer says that you need to discharge the freon too , but VW forums that i'v read state that you dont,
anyway , a little
drain coolant. disconnect heater hoises on the passenger side of the engine side of the firewall. remove the heater core pipe clamp bolt and clamp. from inside car, remove glove box by opening itand squeezing the sides in.remove dash insulating panel. there is an upper and a lower screw holding the core in place that you must remove.remove the evaporator sensor wiring clip from heater core cover. remove heater core cover. remove heater core clamp bolt and clamp then slide out the heater core. installation is the reverse.
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