ok i actually have a 99 mailbu and my cap also just came off, my husband had to litterly pry it off. that's the only way that thing comes off.
I don't have an answer I am also wondering since I went to take mine off today and the inside apparently that has the threads connecting it to the overflow tank stayed on connected and the outer part that you twist came off so now I am stuck with the plug still in and no way to get it out.
I had the same problem with my 2001 Malibu. The cap is broken and needs to be replaced. not expensive at all.
The thermostat on a 2009 Chevy Malibu with a 3.5L engine is located where the lower radiator hose connects to the engine. Labor manual states 1.0 hrs. Drain radiator. Remove plastic intake hose. Remove upper radiator hose. Remove lower radiator hose. Remove 2 10mm bolts from thermostat housing. Replace faulty thermostat. Reverse procedure for reinstall.
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