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I have had this problem on both my wife's 95 Neon, and my 2001 Ram truck. In both cases, it was literally blowing the halogen bulb to pieces. It turned out that both units were allowing moisture to enter into the plastic headlight assembly. When this moisture hit the hot bulb, it would blow up. On the neon, i just took the assembly out, and applied a thin film of RTV Black silicone around the seam where the clear plastic meets the main headlight body. The truck required a replacement headlight.

Both problems solved.

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โˆ™ 2015-07-16 18:20:52
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Q: How do you troubleshoot a 1995 Dodge Neon that keeps blowing the front headlight?
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