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Heater coil? Or do you mean the heater core? If it's the core, the problem might be due to rust in the cooling system. This is usually because someone just filled or topped off the system with plain water instead of a 50/50 mix of water/antifreeze. I'd have the whole cooling system flushed before replacing another heater core, and make sure the proper mix of water/antifreeze is used to refill the system.

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Q: Second time on replacing your 1995 Sunfire heater coil Anyone have this problem or know of a recall for this problem?
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