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Usually because the ball hits in what you could call the weakest part of the bat. If the ball hits directly on a grain, or a weak part of a poorly made bat. the bat will crack. Also, the ball can break the bat at the handle, where the bat is thinnest, due to the massive amount of force the ball is traveling with as it comes in contact with the bat.

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Q: What force causes a baseball bat to break when it hits a thrown baseball?
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