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As a rule of thumb, automotive manufacturers contract out any stamped part needed in volumes below 200,000 pieces annually.

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Q: What relationship do automotive manufacturers have with the automotive stamping industry?
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Who is the industry leader in automotive stamping?

In 1999, the largest of the independent stamping firms was Minneapolis-based Tower Automotive, Inc.


What measures taken by the automotive stamping industry allowed it to reduce costs?

the manufacturers began to involve specific suppliers early on in the design stage and to require them to provide much of the engineering expertise


What new materials were introduced in the automotive stamping industry?

Instead of the standard 0.040-inch-thick carbon steel the industry had been using, manufacturers began specifying Zincrometal, one-sided and two-sided galvanized and coated alloy-steels


How is the automotive trimmings and apparel findings industry defined?

This category includes companies that manufacture automotive trimmings, apparel findings, and related products, and those that specialize in printing and stamping on garments and apparel accessories


What disadvantages did the American automotive stamping industry face in competition with overseas manufacturers?

American plants typically wasted twice as much material, used more press operations, and ran presses at half the speed of foreign plants with production runs five times as long


What challenges has the automotive stamping industry faced recently?

expertise of industry production workers is increasing rapidly as the industry adapts to new production techniques and strategies, the challenges of new metal alloys, and the competition of plastic alternatives.


What products are manufactured by the automotive stamping industry?

Typical components include fenders, roofs, floor pans, exhaust systems, brake shoes, and trim pieces


What technological innovation has transformed the automotive stamping industry?

human operators are used only to load raw steel into the plant and to remove the finished product at the end of the production line


How may the automotive stamping industry be said to have thrived in recent years?

The industry was worth $16 billion in 1987. That figure changed to $20.6 billion in 1995, a net decrease in value after inflation over the nine-year period. In 2000, the industry's value totaled $24 billion


How has employment in the automotive stamping industry changed with automation?

the number of unskilled operators continues to decline. In their place, skilled tradesmen and craft-workers design and maintain the complicated production machinery and its robot servers.


How has the automotive stamping industry attempted to increase efficiency?

the industry began to standardize the die heights and improve the die designs and body panel designs so as to reduce the number of strokes needed to complete the forming process and reduce the amount of scrap steel


How did the use of numerical controls facilitate automotive metal stamping?

They made the new presses more accurate, faster, and easier to set up, allowing the industry to begin manufacturing anew range of products including mufflers, oil filler caps, some gears, engine mounts