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MINE 290

Introduction to Mining and Mineral Processing

Final Examination

Time Limit: 3 hours December 5, 2003

MILLING QUESTIONS

(76 marks - all questions of equal value)

1. A mill processes 12,500 tonnes of wet ore per day with a relatively low moisture content

of 1.5 %H

2

0. The feed grade of dry ore is 2.5 %Pb and 4.8 %Zn. The ore is processed in a

differential flotation circuit in which lead is recovered in the first stage to a Pb concentrate

at a grade of 67.5 %Pb leaving a Pb circuit tailing containing 0.42 %Pb and 4.75 %Zn.

This latter material is fed to a zinc flotation circuit producing a Zn concentrate of 53.6

%Zn and a final tailing containing 0.31 %Zn and 0.26 %Pb.

a.

What is the percent recovery of Pb to the Pb concentrate and the percent recovery of Zn

to the Zn concentrate?

b.

What is the grade of Pb in the Zn concentrate and the grade of Zn in the Pb concentrate?

c.

Describe the types of chemicals that would be added to the Pb circuit feed and to the Zn

circuit feed and give their function in the flotation circuit.

2. Tailing disposal at a mine site is one of the major expenses involved in both building a

mine and then in operating the facility. Problems associated with environmental protection

and geotechnical aspects are extremely important if a long-term viable operation is to be

achieved.

a.

Discuss tailing disposal practices with respect to four different methods of disposal.

Provide examples of where each method might be used and why its use might be

preferred over the other methods?

b.

What is ARD and why is it such a ubiquitous

1

and important problem in mining?

c.

Discuss water use in milling with respect to using fresh water and with respect to using

recycle water. What aspects of a mill affect the use of recycle water? How can these

effects be minimized?

1

Ubiquitous means existing or being everywhere at the same time; constantly encountered; widespread.

2

3.

A ore with a work index of 12.5 kWhr/t is ground in a lab ball mill for 10 minutes using a

20,125 gram charge of half-inch stainless steel balls. The 80 % passing size of the ore

was initially 4 mm while the 80 % passing size after grinding was 93 microns. A second

sample of a similar ore was subjected to the identical procedure. The sample had an 80 %

passing size of 3 mm and the product showed an 80 % passing size of 107 microns.

a.

What is the work index of this second ore sample?

b.

What is a SAG mill and why has this unit operation become so popular over the past 25

years or so? Is this popularity deserved and what might suggest that SAG milling is

overblown as a legitimate process?

c.

Discuss the differences and similarities between liberation and "grind size".

4.

Sustainable Mining is a term used to describe how a mining company and industry

designs, operates, manages and closes operations around the world in the 21

st

Century.

The concept of sustainable mining accounts for technical, economic, environmental, and

socio-political aspects of operating a mine in a particular region or jurisdiction.

a.

From the viewpoint of the principal components of Mining and Milling (Mining,

Liberation, Separation, Extraction), discuss how each of these components have changed

as the social and political aspects take on a relatively more-important position in the

decision-making involved in running a mining company. Give at least one example of

how the socio-political aspects of a situation impact on technical decisions in Mining, in

Liberation, in Separation and in Extraction.

b.

Connect each of the terms at the left with its most appropriate match on the right:

i. locked particles a. middlings

ii. gangue j. copper sulfate

iii. hydrophilic g. pH modifier

iv. carbon-in-leach i. depression

v. head grade e. water-avid

vi. riffles b. waste minerals

vii. soda ash h. gravity separation

vii.jig c. assay of mill feed

ix.critcal pH d. gold recovery

x.activator f. shaking table

c. Why is hydrometallurgical processing becoming a more important extraction process in

place of pyrometallurgical processing? Give at least three reasons.

3

MINING QUESTION

(25 marks)

5. For the mineral deposit described below,

prepare

a detailed outline of the steps involved

in bringing this prospect (including the major studies required) into a producing mine (5

marks

).

Select

the mining method which would be best suited, most economical, and

safest for the conditions given (5 marks

),

defending

your choice briefly (5 marks

), and

citing

the main advantages and disadvantages of the method (5 marks

).

Identify

the cycle

of operations and the major equipment pieces required for supporting your selected

mining method (5 marks

). Total 25 marks.

Design conditions are as follows:

Deposit - a) chalcocite/chalcopyrite ore mineral disseminated in a quartz porphyry

intrusive, average grade 0.5% Cu, fairly uniform ore distribution.

b) massive irregular deposit, reserves estimated at 100 millions tonnes

extending to 350m below ground surface, average depth of covering

overburden is 25m.

c) ore compressive strength set at 85 MPa, frequent joints.

d) host rock is a schist with a compressive strength of 55 MPa, fractured

and with distinguishable boundary contact with the ore.

Topography - Desert and low mountain ridges, elevation 1370 metres.

Climate - Arid, mean annual rainfall 250 mm.

Ore Production Rate - 20,000 tpd over a 20-year mine life.

Metal Value - $2.00 US/kg.

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