How do you make a spartan helmet?

Answer 1

Very, very carefully.

I'm assuming this is the Halo character and not the naval officer, where they don't have a helmet for the rank of master chief.

Its much safer and easier to buy one somewhere, all considered.

Answer 2

Very extensive work, especially if you're going to make it out of the original material, metal. You'll need hot fire, an anvil, possibly reviting skills (plus the revits), a hammer, a reviting hammer, and a place to do all of the aforementioned work. You might also want to consider wearing ear muffs (ear plugs) as banging (hammering) metal will cause deafness (it's like shooting a pistol inside a building).

Best way to obtain a Spartan helmet is to order one on line. They are available from more than one company...inexpensive to very expensive, some have suspensions inside them for easy wearing, and some probably do not (they might be the inexpensive ones). They are built of metal.

To correct, even if you have all those tools, no one today knows the technique of raising bronze helmet from a single sheet of BRONZE. MEtal is pretty broad explanation.Bronze was probably casted to some extent and than hammered to it's shape.

Best way is not to order cheap modern replica that is 3x the size of the original. But to cast from bronze the shape that would mimic your head.Casting from bronze is the closest you can get.