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Q: How do you remove viscous fan on 2.4 transit?
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Fan clutch removal for 1992 for aerostar 4.0?

== 2.3L Engine # Unbolt and remove the fan guard. # Disconnect the overflow tube from the shroud, remove the mounting screws and lift the shroud off the brackets. # Place the shroud behind the fan. # Remove the 4 clutch/fan assembly-to-pulley screws and remove the clutch/fan assembly. # Remove the 4 fan-to-clutch screws. To install: # Position the fan onto the clutch assembly, then install the retaining screws to 55-70 inch lbs. (6-8 Nm). # Position the clutch/fan assembly onto the pulley. Install the mounting screws to 12-18 ft. lbs. (16-24 Nm). # Position the fan shroud onto the radiator. Install the shroud mounting screws until snug. # Install the fan guard. 2.8L, 3.0L and 4.0L Engines # Remove the accessory drive belt. For more information, refer to Section 1. # If necessary for added clearance, remove the fan shroud retaining screws. CAUTIONThe large nut which attaches the fan clutch to the hub of the water pump shaft has a right-hand thread and must be rotated clockwise for removal. # Using the Fan Clutch Holding tool T84T-6312-C and Fan Clutch Nut Wrench T84T-6312-D, or their equivalents, loosen the large nut attaching the fan clutch to the water pump pulley. # Remove the fan/clutch assembly. # Remove the fan-to-clutch bolts, then separate the fan from the clutch assembly. Fig. 1: The cooling fan mounts to the fan clutch, which in turn attaches to the water pump pulley - 3.0L and 4.0L engines Fig. 2: Use the two fan clutch tools to remove the fan clutch from the water pump pulley To install: # Position the fan onto the clutch assembly, then install the fan-to-clutch mounting bolts to 53-71 inch lbs. (6-8 Nm). # Position the lower edge of the fan shroud in the lower retaining clips, then install the fan shroud attaching screws until snug. # Using the holding tool and clutch nut wrench, or equivalent, install the fan/clutch assembly onto the water pump pulley. Remember, the fan/clutch nut has a reverse thread and must be turned counterclockwise to tighten. Tighten the nut to 30-100 ft. lbs. (41-135 Nm). # Install the accessory drive belt.


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