Consumer Electronics
DVD Players
CD and DVD Drives

How is a DVD made?



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The first step in manufacturing a DVD-R or DVD+R disc is to fabricate the polycarbonate plastic substrates (incorporating the spiral groove and land pre-pits) using an injection molding process.

The dye is then applied using spin coating and the metal layers by means of DC sputtering. After both sides of the disc are completed they are bonded together using a hot melt, UV cationic or free radical process. Additional decoration or printable layers are typically applied using screen printing methods.

A DVD-R (General) disc undergoes a further manufacturing step in which a specialized computer DVD recorder is used to "prewrite" information in the Control Data Zone of its Lead-in Area to inhibit direct copying of prerecorded DVD-Video discs encrypted with the Content Scrambling System (CSS).

Apart from this, and some minor differences in the configuration of the molding stamper used to create the substrates, the process for manufacturing DVD-R and DVD+R discs is virtually identical.