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There are four types of layouts process layout, product layout, project layout and cellular layout.
1. Process Layout:- It is also called functioanl layout. It is generally associated with batch production. Factory is divided into similar process units. and with in these similar process units all similar facilities are groped together. Example Movie sets or studios.
2. Product layout:- It is also called line layout. the layout plant, size and shape of building, location and shape of storage yard, position of material handling equipment is such that material is flowed in one direction at the steady rate. All equipments and machines used in this process are of special type and highly trained labor is used in this layout. Examples are assembly lines of automobiles, refrigerators, radio, televisions and air conditioners.
3.Project layout:- It is also called fixed position layout. in this type of layout procut to be produced remain at fixed position and machine,material and man are brought at the asssimbly position. Examples Aeroplane, ships and heavy machines.
4. Cellular Layouts:- Primarily this type of layout is an attempt to reduce the complexity of process layouts. It divides transforming resource up into small clusters which can be used to act upon different products or product groups. Within each cell layout can be almost identical to product layout
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Do you agree that product layout is better than process layout do you agree?
there are variables.. each one has lean operations aplication..depends on what is being manufactured
Plant layout of automobile industry?
product layout
Group technology layout in operation management?
"Group technology is the technique of identifying and bringing together related or similar parts in a production process in order to utilize the inherent economy of flow production methods." Group Technology layout is also called manufacturing cell layout.¡ Example:A plant producing 10,000 part numbers may be able to group the parts into 50 or 60 families. Each family would possess similar design and manufacturing characteristics.Hence, the processing of each member of a given family would be similar, and this results in manufacturing efficiencies in the form of:
Briefly discuss product and process layout with examples?
TYPES OF LAYOUT:There are mainly three types of plant layout:(a) Product or line layout(b) Process or functional layout(c) Fixed position or location layoutPRODUCT OR LINE LAYOUT:In this type of layout the machines and equipments are arranged in one line depending upon the sequence of operations required for the product. It is also called as line layout. The material moves to another machine sequentially without any backtracking or deviation i.e the output of one machine becomes input of the next machine. It requires a very little material handling.It is used for mass production of standardized products.Advantages of Product layout:· Low cost of material handling, due to straight and short route and absence of backtracking· Smooth and continuous operations· Continuous flow of work· Lesser inventory and work in progress· Optimum use of floor space· Simple and effective inspection of work and simplified production control· Lower manufacturing cost per unitDisadvantages of Product layout:· Higher initial capital investment in special purpose machine (SPM)· High overhead charges· Breakdown of one machine will disturb the production process.· Lesser flexibility of physical resources.PROCESS LAYOUT:In this type of layout the machines of a similar type are arranged together at one place. This type of layout is used for batch production. It is preferred when the product is not standardized and the quantity produced is very small.Advantages of Process layout:· Lower initial capital investment is required.· There is high degree of machine utilization, as a machine is not blocked for a single product· The overhead costs are relatively low· Breakdown of one machine does not disturb the production process.· Supervision can be more effective and specialized.· Greater flexibility of resources.Disadvantages of Process layout:· Material handling costs are high due to backtracking· More skilled labour is required resulting in higher cost.· Work in progress inventory is high needing greater storage space· More frequent inspection is needed which results in costly supervisionFIXED POSITION OR LOCATION LAYOUT:Fixed position layout involves the movement of manpower and machines to the product which remains stationary. The movement of men and machines is advisable as the cost of moving them would be lesser. This type of layout is preferred where the size of the job is bulky and heavy. Example of such type of layout islocomotives, ships, boilers, generators, wagon building, aircraft manufacturing, etc.Advantages of Fixed position layout:· The investment on layout is very small.· The layout is flexible as change in job design and operation sequence can be easily incorporated.· Adjustments can be made to meet shortage of materials or absence of workers by changing the sequence of operations.Disadvantages of Fixed position layout:· As the production period being very long so the capital investment is very high.· Very large space is required for storage of material and equipment near the product.· As several operations are often carried out simultaneously so there is possibility of confusion and conflicts among different workgroups.
Factors affecting plant layout?
Design of plant layout involves decision of placement of various equipments and facilities in a manufacturing plant. The design attempts to achieve an optimum balance between several objectives which may often be conflicting with each other. The objectives to be optimized in designing a plant lay out include the following.Provide enough space for the various equipments, facilities and activities carried out in the plant. The facilities include the facility for storage and movement of raw material, work in progress and finished goods required or produced in the plant. The activities carried out in the plant include the manufacturing operations as well as maintenance activities.Facilitate smooth movement of material during manufacturing process.Reduce the material handling cost.Provide good and safe working environment for the people working in the plant.Reduce the total space requirement.Reduce the cost of facilities to be constructed or fabricated.
What are Operations management decisions?
1. Goods and service design 2. Quality 3. Process and capacity design 4. Location 5. Layout design 6. Human Resources and Job Design 7. Supply Chain Management 8. Inventory management 9. Scheduling 10. Maintenance
What are the responsibilities of an operations manager?
The responsibilities of an operations manager involves the process of planning, designing, and operating production systems and subsystems.Most managers have operations management responsibilities; these include product design, facility location, facility design and layout, quality assurance, materials management and inventory control, scheduling, and maintenance planning.When managing warehouse or transport staff, the role may also include:Implementing health and safety proceduresManaging staff training issuesMotivating other members of the teamProject managementSetting objectives.Organized as in the following:Design and planning:Product design; Capacity planning; Process design; Technologies; Facility design and Layout; Job design work organization; Product quality assurance.Operation and control:Aggregate / intermediate term planning; Material management and inventory control; Maintenance; Scheduling personnel, equipment and jobs; Distributions and logistics.
What has the author Val Adkins written?
Val Adkins has written: 'Creating brochures & booklets' -- subject(s): Advertising fliers, Advertising layout and typography, Design, Layout, Pamphlets, Practical Printing, Printing, Practical
What does it mean when a content management system is built in PHP?
When a content management system is built in PHP, the website layout is different to the other options. It is a code you can use to customise a website's design and layout.
The primary functions of operation management is to guide by the decision making in system design and system operation?
nTQM n nSite Location & Layout n nInventory Management
What is the difference in strategy in developing an initial layout for a new facility as compared to the strategy in improving the layout of an existing facility?
compare differences in design strategies for developing an initial layout design for a new and for developing a revised layout design?
Compare differences in design strategies for developing an initial layout design for a new facility and for developing a revised layout design?
do u know the answer
A template that controls the layout and design of a webpage is called an?
It is called a Content Management System or CMS for short. Wordpress, Joomla, and Drupal are all CMS's.
Diagram of plant layout in production and operation management?
Factory Layout
What is the definition of magazine design?
The design of cover and layout of a magazine.
What are the disadvantages in facilities layout?
Inflexibility - Facility layout are inflexible in that they cannot easily respond to required system changes. It may seem difficult to especially change from product design layout to process design layout.
How do you design a cellular layout?
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