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NCR3 Automotive Parts Cleaning Project: Technical Report

Implementation of washwater filtration system at D&W Diesel*

Old Process

Parts were cleaned in a high-pressure aqueous cabinet washer. Immediately after the cabinet

washer was charged with fresh cleaning solution, cleaning cycle times were approximately ten

minutes. After one week, cleaning cycle times were increased to fifteen minutes to obtain the

same degree of cleanliness. A cleaning bath lasted four weeks before it had to be disposed of.

New Process

Washwater is filtered and cleaned in a washwater filtration system once a week. This ensures

that the high-pressure aqueous cabinet washer operates with continuously clean solution and that

the cleaning cycle remains ten minutes long throughout the year. The cleaning bath lasts

three months at current production levels before it must be disposed of.

Savings

- Longer bath lives save on soap costs, water costs, and waste disposal fees

- Shorter cycle times lead to decreased labor costs

- Shorter cycle times also result in reduced natural gas consumption (79,000 cubic feet per -

year) and reduced electrical consumption (12,600 KWH/year), as cleaning equipment cycle

times are reduced by 5 minutes

- Additional expenses of operating the washwater filtration system (power, coagulant, filter

paper, testing) are more than offset by the savings obtained in waste disposal costs, shorter

cycle times, soap and water usage, and labor.

The Bottom Line

The installed cost of the equipment is $7,200. Annual savings in labor, chemicals, waste

disposal, water, and energy total $5,300. Therefore, the system will pay for itself in about

sixteen months.

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Egg whites, flour and a spoonful of sugar.

  • Front Cover
  • Title Page
  • Abstract
  • Table of Contents
  • List of Tables and Figures
  • Summary
  • Introduction
  • Methods, Assumptions, and Procedures
  • Results and discussion
  • Conclusion
  • References
  • Appendixes
  • List of Symbols, Abbreviations, and Acronyms
  • Back Cover
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scientific report means its a written information over a topic by conforming all scientific

aspects.

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