500 units per ton to 800 units per ton depending on quality and type of scrap and finish products
Lemeltic degassing flux
It is 0.45 times the melting point of the metal.
650 degrees Celsius
heating and melting it
Corex is a smelting-reduction process developed by Siemens , for the cost-efficient and environmentally friendly production of hot metal from iron ore and coal. The process differs from the conventional blast furnace route in that non-coking coal can be directly used for ore reduction and melting work, eliminating the need for coking plants. The use of lump ore or pellets also dispenses with the need for sinter plants. All metallurgical work is carried out in two separate process reactors - the reduction shaft and the melter gasifier. Lump ore, sinter, pellets or a mixture are charged into a reduction shaft where they are reduced to direct-reduced iron (DRI) by a reduction gas. Discharge screws convey the DRI from the reduction shaft into the melter gasifier where final reduction and melting takes place in addition to all other metallurgical and slag reactions. Corex is a smelting-reduction process developed by Siemens , for the cost-efficient and environmentally friendly production of hot metal from iron ore and coal. The process differs from the conventional blast furnace route in that non-coking coal can be directly used for ore reduction and melting work, eliminating the need for coking plants. The use of lump ore or pellets also dispenses with the need for sinter plants. All metallurgical work is carried out in two separate process reactors - the reduction shaft and the melter gasifier. Lump ore, sinter, pellets or a mixture are charged into a reduction shaft where they are reduced to direct-reduced iron (DRI) by a reduction gas. Discharge screws convey the DRI from the reduction shaft into the melter gasifier where final reduction and melting takes place in addition to all other metallurgical and slag reactions.
allu will consume 570 - 600 kwh/ton for meltin in induction furnace in normal working conitions.
allu will consume 570 - 600 kwh/ton for meltin in induction furnace in normal working conitions.
simply by measuring the coil voltage, coil current & power factor.
SiO2 refractory
There is hardly 1.5 to 2.0% loss in induction melting of steel but even it can be also avoided with the help of covering of crucibles. just open it at the time of charging only is the best practise to avoid oxidation & heat losses for Induction melting for steel.
1.furnace is smaller than kiln in size. 2.melting takes place in furnace but no melting takes place in furnace.
when heat in an induction furnace seems ready to be pour out of furnace it is heated for several minutes because of air packets which have been made in during melting and also the metal can equally be heated.
An induction furnace is an electrical furnace in which the heat is applied by induction heating of a conductive medium (usually a metal) in a crucible placed in a water-cooled alternating current solenoid coil.
Vacuum induction melting (VIM) is a metal process to use electromagnetic induction heating principle to melt the metal under vacuum conditions. In the electromagnetic induction heating process, the induction coil of induction heater will produce eddy current in order to melt the metal. This induction melting process can be used to refine high purity metals and alloys. If you want to learn more, please Visit gslipai. com or sent an email to lipaiheating@gmail.com.
Cf
One can find a melting furnace and any tool required on websites such as Amazon and eBay. There however other websites which specialize in these items, such as Cousins UK.
Michael Joel Schaffer has written: 'Crucible-free induction melting' -- subject(s): Induction furnaces