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The problems that iron impurities can cause in a blast furnace can include the iron not melting down correctly, obnoxious fumes being created, and the impurities could ruin an entire batch of melted iron.

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10y ago
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11y ago

Ninety percent of all mining of metallic ores is for the extraction of iron. Industrially, iron production involves iron ores, principally hematite (nominally Fe2O3) and magnetite (Fe3O4) in a carbothermic reaction (reduction with carbon) in a blast furnace at temperatures of about 2000 °C. In a blast furnace, iron ore, carbon in the form of coke, and a flux such as limestone (which is used to remove silicon dioxide impurities in the ore which would otherwise clog the furnace with solid material) are fed into the top of the furnace, while a massive blast of heated air, about 4 tons per ton of iron, is forced into the furnace at the bottom.

In the furnace, the coke reacts with oxygen in the air blast to produce carbon monoxide:

2 C + O2 → 2 CO

The carbon monoxide reduces the iron ore (in the chemical equation below, hematite) to molten iron, becoming carbon dioxide in the process:Fe2O3 + 3 CO → 2 Fe + 3 CO2

Ansewr: Heat and CO2 Carbon dioxide

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13y ago
  • the impurity is SLAG
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11y ago

carbon and then silicon

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Q: What is the biggest impurity in the extraction of iron?
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