For increasing of reaction rate and decreasing of coke and full fuel consumption
how does the blast furnace maintain the heat ?what is the function of CaCO3 ?how the slag protect the molten iron ?why does iron flow down to the bottom /how does the slag and molten iron get seperated ?what is use of waste gas /what is main impurity of iron in blast furnace ?
The amount of coke required for the production of one ton of hot metal in a blast furnace can vary, but on average, it takes about 800-1000 kilograms of coke per ton of hot metal. Coke is used as a fuel and reducing agent in the blast furnace to help convert iron ore into molten iron.
The blast furnace maintains heat through the combustion of coke (a type of coal) with hot air blown in at the bottom. This creates a high temperature that allows the iron ore to melt and collect at the bottom of the furnace. The heat is further sustained by the chemical reactions occurring within the furnace.
A blast furnace is heated using hot air or hot gases blown into the lower section of the furnace. This process helps to combust the coke (fuel) and create high temperatures necessary for the chemical reactions to convert iron ore into molten iron. The combustion of coke also produces carbon monoxide, which acts as a reducing agent in the process.
A blast furnace typically contains iron ore, coke (fuel derived from coal), and limestone. These materials are layered in the furnace and hot air is blown in at the bottom to create a chemical reaction that produces molten iron.
A blast furnace is a forge in which ore is smelted to meal, being intensified by a blast of hot air.
Hot air under pressure
the blast furnace got its name , because its bottom which is called a furnace blows hot air to go up.
Hot air is blasted into the blast furnace to burn the coke (a cheap form of carbon) added to form carbon dioxide.
Top pressure in a blast furnace refers to the pressure of the gases at the top of the furnace. Maintaining the appropriate top pressure is crucial for the efficient operation of the blast furnace and influences factors such as the flow of gases in the furnace and the quality of the hot metal produced.
how does the blast furnace maintain the heat ?what is the function of CaCO3 ?how the slag protect the molten iron ?why does iron flow down to the bottom /how does the slag and molten iron get seperated ?what is use of waste gas /what is main impurity of iron in blast furnace ?
The amount of coke required for the production of one ton of hot metal in a blast furnace can vary, but on average, it takes about 800-1000 kilograms of coke per ton of hot metal. Coke is used as a fuel and reducing agent in the blast furnace to help convert iron ore into molten iron.
The blast furnace maintains heat through the combustion of coke (a type of coal) with hot air blown in at the bottom. This creates a high temperature that allows the iron ore to melt and collect at the bottom of the furnace. The heat is further sustained by the chemical reactions occurring within the furnace.
A blast furnace is heated using hot air or hot gases blown into the lower section of the furnace. This process helps to combust the coke (fuel) and create high temperatures necessary for the chemical reactions to convert iron ore into molten iron. The combustion of coke also produces carbon monoxide, which acts as a reducing agent in the process.
A blast furnace typically contains iron ore, coke (fuel derived from coal), and limestone. These materials are layered in the furnace and hot air is blown in at the bottom to create a chemical reaction that produces molten iron.
The purpose of the four uptakes in a blast furnace is to allow for the passage of hot gases produced during the iron smelting process. These gases include carbon monoxide, carbon dioxide, and nitrogen, which are byproducts of the combustion of coke with hot air. The uptakes help to release these gases from the top of the furnace and direct them to the gas-cleaning system for processing and reuse in the process.
The height of blast furnaces is typically around 100 feet to create enough space for the chemical reactions to occur efficiently. The height allows for gravity to assist in the movement of materials through the furnace, aiding in the reduction of iron ore and the separation of molten iron from impurities. Additionally, a taller furnace enables better temperature distribution and facilitates the flow of hot gases for proper combustion.