Coke contains more carbon than coal and hence coke produces more heat
Strongly caking coals, which yield a solid product (coke) with properties suitable for use in a blast furnace, are called coking coals. All coking coals are caking, but not all caking coals are suitable for coke making.
Limestone, Iron Ore and Coke.
Carbon rich coke limestone and iron
Sinter, which is a mixture of iron ore, coke and limestone, and a blast of hot air. Externally to the furnace, iron ore, coke and limestone are mixed together Intimate mixing ensures that the reactants are as close as possible to each other. This is loaded into the top of the blast furnace. A blast of hot air ( ~ 1100 oC) is sent in at the bottom of the furnace, through tuyeres. The oxygen (air) is also one of the reactants. The products are tapped from the bottom of the furb=nace are liquid iron and 'slag' ( calcium silicate).
For increasing of reaction rate and decreasing of coke and full fuel consumption
that would depend on the size of the blast furnace.
Hot air is blasted into the blast furnace to burn the coke (a cheap form of carbon) added to form carbon dioxide.
through the top of the blast furnace
the Coke supplies carbon monoxide to reduce the ore in a blast furnace and supplies heat to melt the iron.
Strongly caking coals, which yield a solid product (coke) with properties suitable for use in a blast furnace, are called coking coals. All coking coals are caking, but not all caking coals are suitable for coke making.
to reduce basicity
to burn coke that will burn the raw material
Limestone, Iron Ore and Coke.
Carbon rich coke limestone and iron
Mainly the type of coke being used. The sulfur, ash and carbon content are different.
According to steel.nic.in; Coke Rate is measured in Kgs of BF Coke consumed per tonne of Hot Metal produced in the Blast Furnace(Kg/THM). By convention, this excludes coke (nut/pearl coke) mixed with sinter etc. Introduction of high quality coke to a blast furnace will result in lower coke rate, higher productivity and lower hot metal cost. This principal is followed by many private chemical firms like Coke Oven Consultants and so on.
Sinter, which is a mixture of iron ore, coke and limestone, and a blast of hot air. Externally to the furnace, iron ore, coke and limestone are mixed together Intimate mixing ensures that the reactants are as close as possible to each other. This is loaded into the top of the blast furnace. A blast of hot air ( ~ 1100 oC) is sent in at the bottom of the furnace, through tuyeres. The oxygen (air) is also one of the reactants. The products are tapped from the bottom of the furb=nace are liquid iron and 'slag' ( calcium silicate).