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brass

 
(brăs) pronunciation
n.
    1. A yellowish alloy of copper and zinc, sometimes including small amounts of other metals, but usually 67 percent copper and 33 percent zinc.
    2. Ornaments, objects, or utensils made of this alloy.
  1. Music.
    1. The section of a band or an orchestra composed of brass instruments. Often used in the plural.
    2. Brass instruments or their players considered as a group. Often used in the plural.
  2. A memorial plaque or tablet made of brass, especially one on which an effigy is incised.
  3. A bushing or similar lining for a bearing, made from a copper alloy.
  4. Informal. Bold self-assurance; effrontery.
  5. Slang. High-ranking military officers or other high officials.
  6. Chiefly British. Money.

[Middle English bras, from Old English bræs.]

brass brass adj.

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Alloy of copper and zinc, important for its hardness and workability. Brass was first used c. 1200 BC in the Near East, then extensively in China after 220 BC, and soon thereafter by the Romans. In ancient documents, including the Bible, the term brass is often used to denote bronze (copper/tin alloy). The malleability of brass depends on its zinc content; brasses with more than 45% zinc are not workable. Alpha brasses contain less than 40% zinc; beta brasses (40 – 45% zinc) are less ductile than alpha brasses but stronger. A third group includes brasses with additional elements. Among these are lead brasses, which are more easily machined; naval and admiralty brasses, in which a small amount of tin improves resistance to corrosion by seawater; and aluminum brasses, which provide strength and corrosion resistance where the naval brasses may fail.

For more information on brass, visit Britannica.com.

Gale's How Products Are Made:

How is brass made?

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Background

Brass is a metal composed primarily of copper and zinc. Copper is the main component, and brass is usually classified as a copper alloy. The color of brass varies from a dark reddish brown to a light silvery yellow depending on the amount of zinc present; the more zinc, the lighter the color. Brass is stronger and harder than copper, but not as strong or hard as steel. It is easy to form into various shapes, a good conductor of heat, and generally resistant to corrosion from salt water. Because of these properties, brass is used to make pipes and tubes, weather-stripping and other architectural trim pieces, screws, radiators, musical instruments, and cartridge casings for firearms.

History

Ancient metalworkers in the area now known as Syria or eastern Turkey knew how to melt copper with tin to make a metal called bronze as early as 3000 B.C. Sometimes they also made brass without knowing it, because tin and zinc ore deposits are sometimes found together, and the two materials have similar colors and properties.

By about 20 B.C.-A.D. 20, metalworkers around the Mediterranean Sea were able to distinguish zinc ores from those containing tin and began blending zinc with copper to make brass coins and other items. Most of the zinc was derived by heating a mineral known as calamine, which contains various zinc compounds. Starting in about 300 A.D., the brass metalworking industry flourished in what is now Germany and The Netherlands.

Although these early metalworkers could recognize the difference between zinc ore and tin ore, they still didn't understand that zinc was a metal. It wasn't until 1746 that a German scientist named Andreas Sigismund Marggraf (1709-1782) identified zinc and determined its properties. The process for combining metallic copper and zinc to make brass was patented in England in 1781.

The first metal cartridge casings for firearms were introduced in 1852. Although several different metals were tried, brass was the most successful because of it's ability to expand and seal the breech under pressure when the cartridge was first fired, then contract immediately to allow the empty cartridge casing to be extracted from the firearm. This property led to the development of rapid-fire automatic weapons.

Raw Materials

The main component of brass is copper. The amount of copper varies between 55% and 95% by weight depending on the type of brass and its intended use. Brasses containing a high percentage of copper are made from electrically refined copper that is at least 99.3% pure to minimize the amount of other materials. Brasses containing a lower percentage of copper can also be made from electrically refined copper, but are more commonly made from less-expensive recycled copper alloy scrap. When recycled scrap is used, the percentages of copper and other materials in the scrap must be known so that the manufacturer can adjust the amounts of materials to be added in order to achieve the desired brass composition.

The second component of brass is zinc. The amount of zinc varies between 5% and 40% by weight depending on the type of brass. Brasses with a higher percentages of zinc are stronger and harder, but they are also more difficult to form and have less corrosion resistance. The zinc used to make brass is a commercial grade sometimes known as spelter.

Some brasses also contain small percentages of other materials to improve certain characteristics. Up to 3.8% by weight of lead may be added to improve machinability. The addition of tin improves corrosion resistance. Iron makes the brass harder and makes the internal grain structure smaller so that the metal can be shaped by repeated impacts in a process called forging. Arsenic and antimony are sometimes added to brasses that contain more than 20% zinc in order to inhibit corrosion. Other materials that may be used in very small amounts are manganese, silicon, and phosphorus.

Design

The traditional names for various types of brass usually reflected either the color of the material or the intended use. For example, red brass contained 15% zinc and had a reddish color, while yellow brass contained 35% zinc and had a yellowish color. Cartridge brass contained 30% zinc and was used to make cartridges for firearms. Naval brasses had up to 39.7% zinc and were used in various applications on ships.

Unfortunately, scattered among the traditional brass names were a number of misnomers. Brass with 10% zinc was called commercial bronze, even though it did not contain any tin and was not a bronze. Brass with 40% zinc and 3.8% lead was called architectural bronze, even though it was actually a leaded brass.

As a result of these sometimes confusing names, brasses in the United States are now designated by the Unified Numbering System for metals and alloys. This system uses a letter—in this case the letter "C" for copper, because brass is a copper alloy—followed by five digits. Brasses whose chemical composition makes them suitable for being formed into the final product by mechanical methods, such as rolling or forging, are called wrought brasses, and the first digit of their designation is I through 7. Brasses whose chemical composition makes them suitable for being formed into the final product by pouring molten metal into a mold are called cast brasses, and the first digit of their designation is 8 or 9.

The Manufacturing Process

The manufacturing process used to produce brass involves combining the appropriate raw materials into a molten metal, which is allowed to solidify. The shape and properties of the solidified metal are then altered through a series of carefully controlled operations to produce the desired brass stock.

Brass stock is available in a variety of forms including plate, sheet, strip, foil, rod, bar, wire, and billet depending on the final application. For example, brass screws are cut from lengths of rod. The zigzag fins used in some vehicle radiators are bent from strip. Pipes and tubes are formed by extruding, or squeezing rectangular billets of hot brass through a shaped opening, called a die, to form long, hollow cylinders.

The differences between plate, sheet, strip, and foil are the overall size and thickness of the materials. Plate is a large, flat, rectangular piece of brass with a thickness greater than about 0.2 in. (5 mm)—like a piece of plywood used in building construction. Sheet usually has the same overall size as plate, but is thinner. Strip is made from sheet that has been cut into long, narrow pieces. Foil is like strip, only much thinner. Some brass foil can be as thin as 0.0005 in (0.013 mm).

The actual manufacturing process depends on the desired shape and properties of the brass stock, as well as the particular machinery and practices used in different brass plants. Here is a typical manufacturing process used to produce brass sheet and strip.

Melting

  • The appropriate amount of suitable copper alloy scrap is weighed and transferred into an electric furnace where it is melted at about 1,920°F (1,050°C). After adjusting for the amount of zinc in the scrap alloy, an appropriate amount of zinc is added after the copper melts. A small amount of additional zinc, about 50% of the total zinc required, may be added to compensate for any zinc that vaporizes during the melting operation. If any other materials are required for the particular brass formulation, they are also added if they were not present in the copper scrap.
  • The molten metal is poured into molds about 8 in x 18 in x 10 ft (20 cm x 46 cm x 3 m) and allowed to solidify into slabs called cakes. In some operations, the melting and pouring are done semi-continuously to produce very long slabs.
  • When the cakes are cool enough to be moved, they are dumped out of the molds and moved to the rolling area where they are stored.

Hot rolling

  • The cakes are placed in a furnace and are reheated until they reach the desired temperature. The temperature depends on the final shape and properties of the brass stock.
  • The heated cakes are then fed through a series of opposing steel rollers which reduce the thickness of the brass step-by-step to about 0.5 in (13 mm) or less. At the same time, the width of the brass increases. This process is sometimes called breakdown rolling.
  • The brass, which is now much cooler, passes through a milling machine called a scalper. This machine cuts a thin layer off the outer faces of the brass to remove any oxides which may have formed on the surfaces as a result of the hot metal's exposure to the air.

Annealing and cold rolling

  • As the brass is hot rolled it gets harder and more difficult to work. It also loses its ductility, or ability to be stretched further. Before the brass can be rolled further, it must first be heated to relieve some of its hardness and make it more ductile. This process is called annealing. The annealing temperatures and times vary according to the brass composition and desired properties. Larger pieces of hot-rolled brass may be placed in a sealed furnace and annealed together in a batch. Smaller pieces may be placed on a metal belt conveyor and fed continuously through a furnace with airtight seals at each end. In either method, the atmosphere inside the furnace is filled with a neutral gas like nitrogen to prevent the brass from reacting with oxygen and forming undesirable oxides on its surface.
  • The annealed pieces of brass are then fed through another series of rollers to further reduce their thickness to about 0.1 in (2.5 mm). This process is called cold rolling because the temperature of the brass is much lower than the temperature during hot rolling. Cold rolling deforms the internal structure of the brass, or grain, and increases its strength and hardness. The more the thickness is reduced, the stronger and harder the material becomes. The cold-rolling mills are designed to minimize deflection across the width of the rollers in order to produce brass sheets with near-uniform thickness.
  • Steps 7 and 8 may be repeated many times to achieve the desired thickness, strength, and degree of hardness. In some plants, the pieces of brass are connected together into one long, continuous sheet and are fed through a series of annealing furnaces and rolling mills arranged in a vertical serpentine pattern.
  • At this point, the wide sheets may be slit into narrower sections to produce brass strip. The strip may then be given an acid bath and rinse to clean it.

Finish rolling

  • The sheets may be given a final cold rolling to tighten the tolerances on the thickness or to produce a very smooth surface finish. They are then cut to size, stacked or coiled depending on their thickness and intended use, and sent to the ware-house for distribution.
  • The strip may also be given a final finish rolling before it is cut to length, coiled, and sent to the warehouse.

Quality Control

During production, brass is subject to constant evaluation and control of the materials and processes used to form specific brass stock. The chemical compositions of the raw materials are checked and adjusted before melting. The heating and cooling times and temperatures are specified and monitored. The thickness of the sheet and strip are measured at each step. Finally, samples of the finished product are tested for hardness, strength, dimensions, and other factors to ensure they meet the required specifications.

The Future

Brass has a combination of strength, corrosion resistance, and formability that will continue to make it a useful material for many applications in the foreseeable future. Brass also has an advantage over other materials in that most products made from brass are recycled or reused, rather than being discarded in a landfill, which will help ensure a continued supply for many years.

Where to Learn More

Books

Brady, George S., Henry R. Clauser, and John A. Vaccari. "Brass." In Materials Handbook, 14th ed. New York: McGraw-Hill, 1997.

Hombostel, Caleb. "Brass." In Construction Materials: Types, Uses, and Applications. New York: John Wiley and Sons, 1991.

Kroschwitz, Jacqueline I., and Mary Howe-Grant, eds. "Copper Alloys." In Encyclopedia of Chemical Technology, 4th ed. New York: John Wiley and Sons, Inc., 1993.

Other

Metalworld. http://www.metalworld.com (June 19, 2000).

[Article by: Chris Cavette]


Top management of an organization; originally term of military origin. It is generally used by those not in top management to indicate a broad area of responsibility without any fixed point of reference.

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n

Definition: impulsiveness; nerve
Antonyms: carefulness, caution, circumspection, prudence


1. Any copper alloy having zinc as the principal alloying element, but often with small quantities of other elements.
2. A plate of brass with memorial inscription and sometimes an effigy engraved on it, set into a church floor to mark a tomb.



[Ma]

A yellow-coloured binary alloy of copper (typically 70–90 per cent) and zinc (typically 10–30 per cent). Brass is not common until post-medieval times, although it appears from Roman times onwards in small amounts.

brass, alloy having copper (55%-90%) and zinc (10%-45%) as its essential components. The properties of brass vary with the proportion of copper and zinc and with the addition of small amounts of other elements, such as aluminum, lead, tin, or nickel. In general brass can be forged or hammered into various shapes, rolled into thin sheets, drawn into wires, and machined and cast. Its ductility reaches a maximum with about 30% zinc and its tensile strength with 45%-although this property varies greatly with the mechanical and heat treatment of the alloy. Cartridge brass (70% copper, 30% zinc) is used for cartridge cases, plumbing and lighting fixtures, rivets, screws, and springs. Aluminum brass (not exceeding 3% aluminum) has greater resistance to corrosion than ordinary brass. Brass containing tin (not exceeding 2%) is less liable to corrosion in seawater; it is sometimes called naval brass and is used in naval construction. Dutch metal (80%-85% copper, 15%-20% zinc) is used as a substitute for gold leaf. When iron is added to brass it produces hard, tough alloys. One of these is delta metal (55% copper, 41% zinc, 1%-3% iron, and fractional percentages of tin and manganese), which can be forged, rolled, or cast and is used for bearings, valves, and ship propellers.


Musical instruments traditionally made of brass and played by blowing directly into a small, cup-shaped mouthpiece. They include the French horn, trumpet, trombone, and tuba.

noun
noun, orig US

1:
Money. (1597 —) .
B. T. Bradford She was obviously a relation of the Bells who were local gentry, posh folk with pots and pots of brass (1986).

2:
Senior officers in the armed forces; esp. in phr. the big (or top) brass. (1899 —) .
A. C. Clarke The general was unaware of his faux pas. The assembled brass thought for a while (1959). Cf. brass-hat noun.

3:
A prostitute. (1934 —) .
F. Norman His old woman who was a brass on the game (1958). verb

4:
to brass off orig services' To reprimand severely. (1943 —) .
V. Canning After I'd brassed you off for pinching my parking space (1964).

5:
to brass up to pay. (1898 —) .
P. G. Wodehouse What did he soak him? Five quid?...And Gussie brassed up and was free? (1949). See also to part brass-rags at part verb.

[In sense 2, from the brass or gold insignia on officers' caps; in sense 3, short for brass nail, rhyming slang for 'tail'.]


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For a list of words related to brass, see:

  See crossword solutions for the clue Brass.
Brass die, along with zinc and copper samples.

Brass is an alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties.[1]

In comparison, bronze is principally an alloy of copper and tin.[2] Bronze does not necessarily contain tin, and a variety of alloys of copper, including alloys with arsenic, phosphorus, aluminium, manganese, and silicon, are commonly termed "bronze". The term is applied to a variety of brasses and the distinction is largely historical.[3]

Brass is a substitutional alloy. It is used for decoration for its bright gold-like appearance; for applications where low friction is required such as locks, gears, bearings, doorknobs, ammunition, and valves; for plumbing and electrical applications; and extensively in musical instruments such as horns and bells for its acoustic properties. It is also used in zippers. Because it is softer than most other metals in general use, brass is often used in situations where it is important that sparks not be struck, as in fittings and tools around explosive gases.[4]

Brass has a muted yellow color which is somewhat similar to gold. It is relatively resistant to tarnishing, and is often used as decoration and for coins. In antiquity, polished brass was often used as a mirror.

Contents

Properties

Microstructure of rolled and annealed brass (400X magnification)

The malleability and acoustic properties of brass have made it the metal of choice for brass musical instruments such as the trombone, tuba, trumpet, cornet, euphonium, tenor horn, French horn, and snare drum. Even though the saxophone is classified as a woodwind instrument and the harmonica is a free reed aerophone, both are also often made from brass. In organ pipes of the reed family, brass strips (called tongues) are used as the reeds, which beat against the shallot (or beat "through" the shallot in the case of a "free" reed).

Brass has higher malleability than bronze or zinc. The relatively low melting point of brass (900 to 940 °C (1652 to 1724 ºF), depending on composition) and its flow characteristics make it a relatively easy material to cast. By varying the proportions of copper and zinc, the properties of the brass can be changed, allowing hard and soft brasses. The density of brass is approximately .303 lb/cubic inch, 8400 to 8730 kilograms per cubic metre[5] (equivalent to 8.4 to 8.73 grams per cubic centimetre).

Today almost 90% of all brass alloys are recycled.[6] Because brass is not ferromagnetic, it can be separated from ferrous scrap by passing the scrap near a powerful magnet. Brass scrap is collected and transported to the foundry where it is melted and recast into billets. Billets are heated and extruded into the desired form and size.

Aluminium makes brass stronger and more corrosion resistant. Aluminium also causes a highly beneficial hard layer of aluminium oxide (Al2O3) to be formed on the surface that is thin, transparent and self-healing. Tin has a similar effect and finds its use especially in sea water applications (naval brasses). Combinations of iron, aluminium, silicon and manganese make brass wear and tear resistant.

Lead content

To enhance the machinability of brass, lead is often added in concentrations of around 2%. Since lead has a lower melting point than the other constituents of the brass, it tends to migrate towards the grain boundaries in the form of globules as it cools from casting. The pattern the globules form on the surface of the brass increases the available lead surface area which in turn affects the degree of leaching. In addition, cutting operations can smear the lead globules over the surface. These effects can lead to significant lead leaching from brasses of comparatively low lead content.[7]

Silicon is an alternative to lead; however, when silicon is used in a brass alloy, the scrap must never be mixed with leaded brass scrap because of contamination and safety problems.[8]

In October 1999 the California State Attorney General sued 13 key manufacturers and distributors over lead content. In laboratory tests, state researchers found the average brass key, new or old, exceeded the California Proposition 65 limits by an average factor of 19, assuming handling twice a day.[9] In April 2001 manufacturers agreed to reduce lead content to 1.5%, or face a requirement to warn consumers about lead content. Keys plated with other metals are not affected by the settlement, and may continue to use brass alloys with higher percentage of lead content.[10][11]

Also in California, lead-free materials must be used for "each component that comes into contact with the wetted surface of pipes and pipe fittings, plumbing fittings and fixtures." On January 1, 2010, the maximum amount of lead in "lead-free brass" in California was reduced from 4% to 0.25% lead. The common practice of using pipes for electrical grounding is discouraged, as it accelerates lead corrosion.[12][13]

Corrosion-resistant brass for harsh environments

Brass sampling cock with stainless steel handle.

The so-called dezincification resistant (DZR or DR) brasses are used where there is a large corrosion risk and where normal brasses do not meet the standards. Applications with high water temperatures, chlorides present or deviating water qualities (soft water) play a role. DZR-brass is excellent in water boiler systems. This brass alloy must be produced with great care, with special attention placed on a balanced composition and proper production temperatures and parameters to avoid long-term failures.

Germicidal and antimicrobial applications

See also: Antimicrobial properties of copper, Copper alloys in aquaculture

The copper in brass makes brass germicidal. Depending upon the type and concentration of pathogens and the medium they are in, brass kills these microorganisms within a few minutes to eight hours of contact.[14][15][16]

The bactericidal properties of brass have been observed for centuries and were confirmed in the laboratory in 1983.[17] Subsequent experiments by research groups around the world reconfirmed the antimicrobial efficacy of brass, as well as copper and other copper alloys (see Antimicrobial copper-alloy touch surfaces).[14][15][16] Extensive structural membrane damage to bacteria was noted after being exposed to copper.

In 2007, U.S. Department of Defense’s Telemedicine and Advanced Technologies Research Center (TATRC) began to study the antimicrobial properties of copper alloys, including four brasses (C87610, C69300, C26000, C46400) in a multi-site clinical hospital trial conducted at the Memorial Sloan-Kettering Cancer Center (New York City), the Medical University of South Carolina, and the Ralph H. Johnson VA Medical Center (South Carolina).[18][19] Commonly touched items, such as bed rails, over-the-bed tray tables, chair arms, nurse's call buttons, IV poles, etc. were retrofitted with antimicrobial copper alloys in certain patient rooms (i.e., the “coppered” rooms) in the Intensive Care Unit (ICU). Early results disclosed in 2011 indicate that the coppered rooms demonstrated a 97% reduction in surface pathogens versus the non-coppered rooms. This reduction is the same level achieved by “terminal” cleaning regimens conducted after patients vacate their rooms. Furthermore, of critical importance to health care professionals, the preliminary results indicated that patients in the coppered ICU rooms had a 40.4% lower risk of contracting a hospital acquired infection versus patients in non-coppered ICU rooms.[18][20][21] The U.S. Department of Defense investigation contract, which is ongoing, will also evaluate the effectiveness of copper alloy touch surfaces to prevent the transfer of microbes to patients and the transfer of microbes from patients to touch surfaces, as well as the potential efficacy of copper-alloy based components to improve indoor air quality.

In the U.S., the Environmental Protection Agency regulates the registration of antimicrobial products. After extensive antimicrobial testing according to the Agency’s stringent test protocols, 355 copper alloys, including many brasses, were found to kill more than 99.9% of methicillin-resistant Staphylococcus aureus (MRSA), E. coli O157:H7, Pseudomonas aeruginosa, Staphylococcus aureus, Enterobacter aerogenes, and vancomycin-resistant Enterococci (VRE) within two hours of contact.[14][22] Normal tarnishing was found to not impair antimicrobial effectiveness.

Antimicrobial tests have also revealed significant reductions of MRSA as well as two strains of epidemic MRSA (EMRSA-1 and EMRSA-16) on brass (C24000 with 80% Cu) at room temperature (22 °C) within three hours. Complete kills of the pathogens were observed within 4 12 hours. These tests were performed under wet exposure conditions. The kill timeframes, while impressive, are nevertheless longer than for pure copper, where kill timeframes ranged between 45 to 90 minutes.[16]

A novel assay that mimics dry bacterial exposure to touch surfaces was developed because this test method is thought to more closely replicate real world touch surface exposure conditions. In these conditions, copper alloy surfaces were found to kill several million Colony Forming Units of Escherichia coli within minutes.[23] This observation, and the fact that kill timeframes shorten as the percentage of copper in an alloy increases, is proof that copper is the ingredient in brass and other copper alloys that kills the microbes.[24]

The mechanisms of antimicrobial action by copper and its alloys, including brass, is a subject of intense and ongoing investigation.[15][23][25] It is believed that the mechanisms are multifaceted and include the following: 1) Potassium or glutamate leakage through the outer membrane of bacteria; 2) Osmotic balance disturbances; 3) Binding to proteins that do not require or utilize copper; 4) Oxidative stress by hydrogen peroxide generation.

Research is being conducted at this time to determine whether brass, copper, and other copper alloys can help to reduce cross contamination in public facilities and reduce the incidence of nosocomial infections (hospital acquired infections) in healthcare facilities.

Also, owing to its antimicrobial/algaecidal properties that prevent biofouling, in conjunction with its strong structural and corrosion-resistant benefits for marine environments, brass alloy netting cages are currently being deployed in commercial-scale aquaculture operations in Asia, South America, and the USA.

Season cracking

Cracking in brass caused by ammonia attack

Brass is susceptible to stress corrosion cracking, especially from ammonia or substances containing or releasing ammonia. The problem is sometimes known as season cracking after it was first discovered in brass cartridge cases used for rifle ammunition during the 1920s in the Indian Army. The problem was caused by high residual stresses from cold forming of the cases during manufacture, together with chemical attack from traces of ammonia in the atmosphere. The cartridges were stored in stables and the ammonia concentration rose during the hot summer months, so initiating brittle cracks. The problem was resolved by annealing the cases, and storing the cartridges elsewhere.

Brass types

  • Admiralty brass contains 30% zinc, and 1% tin which inhibits dezincification in many environments.
  • Aich's alloy typically contains 60.66% copper, 36.58% zinc, 1.02% tin, and 1.74% iron. Designed for use in marine service owing to its corrosion resistance, hardness and toughness. A characteristic application is to the protection of ships' bottoms, but more modern methods of cathodic protection have rendered its use less common. Its appearance resembles that of gold.[26]
  • Alpha brasses with less than 35% zinc, are malleable, can be worked cold, and are used in pressing, forging, or similar applications. They contain only one phase, with face-centered cubic crystal structure.
  • Prince's metal or Prince Rupert's metal is a type of alpha brass containing 75% copper and 25% zinc. Due to its beautiful yellow color, it is used as an imitation of gold.[27] The alloy was named after Prince Rupert of the Rhine.
  • Alpha-beta brass (Muntz metal), also called duplex brass, is 35–45% zinc and is suited for hot working. It contains both α and β' phase; the β'-phase is body-centered cubic and is harder and stronger than α. Alpha-beta brasses are usually worked hot.
  • Aluminium brass contains aluminium, which improves its corrosion resistance. It is used for seawater service[28] and also in Euro coins (Nordic gold).
  • Arsenical brass contains an addition of arsenic and frequently aluminium and is used for boiler fireboxes.
  • Beta brasses, with 45–50% zinc content, can only be worked hot, and are harder, stronger, and suitable for casting.
  • Cartridge brass is a 30% zinc brass with good cold working properties. Used for ammunition cases.
  • Common brass, or rivet brass, is a 37% zinc brass, cheap and standard for cold working.
  • DZR brass is dezincification resistant brass with a small percentage of arsenic.
  • Gilding metal is the softest type of brass commonly available. An alloy of 95% copper and 5% zinc, gilding metal is typically used for ammunition "jackets", e.g. full metal jacket bullets.
  • High brass contains 65% copper and 35% zinc, has a high tensile strength and is used for springs, screws, and rivets.
  • Leaded brass is an alpha-beta brass with an addition of lead. It has excellent machinability.
  • Lead-free brass as defined by California Assembly Bill AB 1953 contains "not more than 0.25 percent lead content".[12]
  • Low brass is a copper-zinc alloy containing 20% zinc with a light golden color and excellent ductility; it is used for flexible metal hoses and metal bellows.
  • Manganese brass is a brass most notably used in making golden dollar coins in the United States. It contains roughly 70% copper, 29% zinc, and 1.3% manganese.[29]
  • Muntz metal is about 60% copper, 40% zinc and a trace of iron, used as a lining on boats.
  • Naval brass, similar to admiralty brass, is 40% zinc and 1% tin.
  • Nickel brass is composed of 70% copper, 24.5% zinc and 5.5% nickel used to make pound coins in the pound sterling currency.
  • Nordic gold, used in 10, 20 and 50 cts euro coins, contains 89% copper, 5% aluminium, 5% zinc, and 1% tin.
  • Red brass is both an American term for the copper-zinc-tin alloy known as gunmetal, and an alloy which is considered both a brass and a bronze. It typically contains 85% copper, 5% tin, 5% lead, and 5% zinc.[30][31] Red brass is also an alternative name for copper alloy C23000, which is composed of 14–16% zinc, 0.05% iron and lead, and the remainder copper.[32] It may also refer to ounce metal, another copper-zinc-tin alloy.
  • Rich low brass (Tombac) is 15% zinc. It is often used in jewelry applications.
  • Tonval brass (also called CW617N or CZ122 or OT58) is a copper-lead-zinc alloy. It is not recommended for seawater use, being susceptible to dezincification.[33]
  • White brass contains more than 50% zinc and is too brittle for general use. The term may also refer to certain types of nickel silver alloys as well as Cu-Zn-Sn alloys with high proportions (typically 40%+) of tin and/or zinc, as well as predominantly zinc casting alloys with copper additive.
  • Yellow brass is an American term for 33% zinc brass.

History

Although forms of brass have been in use since prehistory,[34] its true nature as a copper-zinc alloy was not understood until the post medieval period because the zinc vapor which reacted with copper to make brass was not recognised as a metal.[35] The King James Bible makes many references to "brass".[36] The Shakespearean English form of the word 'brass' can mean any bronze alloy, or copper, rather than the strict modern definition of brass.[citation needed] The earliest brasses may have been natural alloys made by smelting zinc-rich copper ores.[37] By the Roman period brass was being deliberately produced from metallic copper and zinc minerals using the cementation process and variations on this method continued until the mid 19th century.[38] It was eventually replaced by speltering, the direct alloying of copper and zinc metal which was introduced to Europe in the 16th century.[37]

Early copper zinc alloys

In West Asia and the Eastern Mediterranean early copper zinc alloys are now known in small numbers from a number of third Millennium BC sites in the Aegean, Iraq, the United Arab Emirates, Kalmikia, Turkmenistan and Georgia and from 2nd Millennium BC sites in West India, Uzbekistan, Iran, Syria, Iraq and Palestine.[39] However, isolated examples of copper-zinc alloys are known in China from as early as the 5th Millennium BC.[40]

The compositions of these early "brass" objects are very variable and most have zinc contents of between 5% and 15% wt which is lower than in brass produced by cementation.[41] These may be "natural alloys" manufactured by smelting zinc rich copper ores in reducing conditions. Many have similar tin contents to contemporary bronze artefacts and it is possible that some copper-zinc alloys were accidental and perhaps not even distinguished from copper.[41] However the large number of copper-zinc alloys now known suggests that at least some were deliberately manufactured and many have zinc contents of more than 12% wt which would have resulted in a distinctive golden color.[41][42]

By the 8th–7th century BC Assyrian cuneiform tablets mention the exploitation of the "copper of the mountains" and this may refer to "natural" brass.[43] Oreichalkos, the Ancient Greek translation of this term, was later adapted to the Latin aurichalcum meaning "golden copper" which became the standard term for brass.[44] In the 4th century BC Plato knew oreichalkos as rare and nearly as valuable as gold[45] and Pliny describes how aurichalcum had come from Cypriot ore deposits which had been exhausted by the 1st century AD.[46]

Brass making in the Roman World

During the later part of first Millennium BC the use of brass spread across a wide geographical area from Britain[47] and Spain[48] in the west to Iran, and India in the east.[49] This seems to have been encouraged by exports and influence from the Middle-East and eastern Mediterranean where deliberate production of brass from metallic copper and zinc ores had been introduced.[50] The 4th century BC writer Theopompus, quoted by Strabo, describes how heating earth from Andeira in Turkey produced "droplets of false silver", probably metallic zinc, which could be used to turn copper into oreichalkos.[51] In the 1st century BC the Greek Dioscorides seems to have recognised a link between zinc minerals and brass describing how Cadmia (zinc oxide) was found on the walls of furnaces used to heat either zinc ore or copper and explaining that it can then be used to make brass.[52]

By the first century BC brass was available in sufficient supply to use as coinage in Phrygia and Bithynia,[53] and after the Augustan currency reform of 23 BC it was also used to make Roman dupondii and sestertii.[54] The uniform use of brass for coinage and military equipment across the Roman world may indicate a degree of state involvement in the industry,[55][56] and brass even seems to have been deliberately boycotted by Jewish communities in Palestine because of its association with Roman authority.[57]

Brass was produced by the cementation process where copper and zinc ore are heated together until zinc vapor is produced which reacts with the copper. There is good archaeological evidence for this process and crucibles used to produce brass by cementation have been found on Roman period sites including Xanten[58] and Nidda[59] in Germany, Lyon in France[60] and at a number of sites in Britain.[61] They vary in size from tiny acorn sized to large amphorae like vessels but all have elevated levels of zinc on the interior and are lidded.[60] They show no signs of slag or metal prills suggesting that zinc minerals were heated to produce zinc vapor which reacted with metallic copper in a solid state reaction. The fabric of these crucibles is porous, probably designed to prevent a build up of pressure, and many have small holes in the lids which may be designed to release pressure[60] or to add additional zinc minerals near the end of the process. Dioscorides mentioned that zinc minerals were used for both the working and finishing of brass, perhaps suggesting secondary additions.[62]

Brass made during the early Roman period seems to have varied between 20% to 28% wt zinc.[63] The high content of zinc in coinage and brass objects declined after the first century AD and it has been suggested that this reflects zinc loss during recycling and thus an interruption in the production of new brass.[64] However it is now thought this was probably a deliberate change in composition[65] and overall the use of brass increases over this period making up around 40% of all copper alloys used in the Roman world by the 4th century AD.[66]

Brass making in the medieval period

Baptism of Christ on the 12th century Baptismal font at St Bartholomew's Church, Liège.

Little is known about the production of brass during the centuries immediately after the collapse of the Roman Empire. Disruption in the trade of tin for bronze from Western Europe may have contributed to the increasing popularity of brass in the east and by the 6th–7th centuries AD over 90% of copper alloy artefacts from Egypt were made of brass.[67] However other alloys such as low tin bronze were also used and they vary depending on local cultural attitudes, the purpose of the metal and access to zinc, especially between the Islamic and Byzantine world.[68] Conversely the use of true brass seems to have declined in Western Europe during this period in favour of gunmetals and other mixed alloys[69] but by the end of the first Millennium AD brass artefacts are found in Scandinavian graves in Scotland,[70] brass was being used in the manufacture of coins in Northumbria[71] and there is archaeological and historical evidence for the production of brass in Germany[72] and The Low Countries[73] areas rich in calamine ore which would remain important centres of brass making throughout the medieval period,[74] especially Dinant – brass objects are still collectively known as dinanterie in French. The Baptismal font at St Bartholomew's Church, Liège in modern Belgium (before 1117) is an outstanding masterpiece of Romanesque brass casting.

The cementation process continued to be used but literary sources from both Europe and the Islamic world seem to describe variants of a higher temperature liquid process which took places in open-topped crucibles.[75] Islamic cementation seems to have used zinc oxide known as tutiya or tutty rather than zinc ores for brass making resulting in a metal with lower iron impurities.[76] A number of Islamic writers and the 13th century Italian Marco Polo describe how this was obtained by sublimation from zinc ores and condensed onto clay or iron bars, archaeological examples of which have been identified at Kush in Iran.[77] It could then be used for brass making or medicinal purposes. In 10th century Yemen al-Hamdani described how spreading al-iglimiya, probably zinc oxide, onto the surface of molten copper produced tutiya vapor which then reacted with the metal.[78] The 13th century Iranian writer al-Kashani describes a more complex process whereby tutiya was mixed with raisins and gently roasted before being added to the surface of the molten metal. A temporary lid was added at this point presumably to minimise the escape of zinc vapor.[79]

In Europe a similar liquid process in open-topped crucibles took place which was probably less efficient than the Roman process and the use of the term tutty by Albertus Magnus in the 13th century suggests influence from Islamic technology.[80] The 12th century German monk Theophilus described how preheated crucibles were one sixth filled with powdered calamine and charcoal then topped up with copper and charcoal before being melted, stirred then filled again. The final product was cast, then again melted with calamine. It has been suggested that this second melting may have taken place at a lower temperature to allow more zinc to be absorbed.[81] Albertus Magnus noted that the "power" of both calamine and tutty could evaporate and described how the addition of powdered glass could create a film to bind it to the metal.[82] German brass making crucibles are known from Dortmund dating to the 10th century AD and from Soest and Schwerte in Westphalia dating to around the 13th century confirm Theophilus' account, as they are open-topped, although ceramic discs from Soest may have served as loose lids which may have been used to reduce zinc evaporation, and have slag on the interior resulting from a liquid process.[83]

Brass making in Renaissance and post medieval Europe

The Renaissance saw important changes to both the theory and practice of brassmaking in Europe. By the 15th century there is evidence for the renewed use of lidded cementation crucibles at Zwickau in Germany.[84] These large crucibles were capable of producing c.20 kg of brass.[85] There are traces of slag and pieces of metal on the interior. Their irregular composition suggesting that this was a lower temperature not entirely liquid process.[86] The crucible lids had small holes which were blocked with clay plugs near the end of the process presumably to maximise zinc absorption in the final stages.[87] Triangular crucibles were then used to melt the brass for casting.[88]

16th century technical writers such as Biringuccio, Ercker and Agricola described a variety of cementation brass making techniques and came closer to understanding the true nature of the process noting that copper became heavier as it changed to brass and that it became more golden as additional calamine was added.[89] Zinc metal was also becoming more commonplace By 1513 metallic zinc ingots from India and China were arriving in London and pellets of zinc condensed in furnace flues at the Rammelsberg in Germany were exploited for cementation brass making from around 1550.[90]

Eventually it was discovered that metallic zinc could be alloyed with copper to make brass; a process known as speltering[91] and by 1657 the German chemist Johann Glauber had recognised that calamine was "nothing else but unmeltable zinc" and that zinc was a "half ripe metal."[92] However some earlier high zinc, low iron brasses such as the 1530 Wightman brass memorial plaque from England may have been made by alloying copper with zinc and include traces of cadmium similar those found in some zinc ingots from China.[91]

However the cementation process was not abandoned and as late as the early 19th century there are descriptions of solid state cementation in a domed furnace at around 900–950 °C and lasting up to 10 hours.[93] The European brass industry continued to flourish into the post medieval period buoyed by innovations such as the 16th century introduction of water powered hammers for the production of battery wares.[94] By 1559 the Germany city of Aachen alone was capable of producing 300,000 cwt of brass per year.[94] After several false starts during the 16th and 17th centuries the brass industry was also established in England taking advantage of abundant supplies of cheap copper smelted in the new coal fired reverberatory furnace.[95] In 1723 Bristol brass maker Nehemiah Champion patented the use of granulated copper, produced by pouring molten metal into cold water.[96] This increased the surface area of the copper helping it react and zinc contents of up to 33% wt were reported using this new technique.[97]

In 1738 Nehemiah's son William Champion patented a technique for the first industrial scale distillation of metallic zinc known as distillation per descencum or "the English process."[98][99] This local zinc was used in speltering and allowed greater control over the zinc content of brass and the production of high zinc copper alloys which would have been difficult or impossible to produce using cementation, for use in expensive objects such as scientific instruments, clocks, brass buttons and costume jewellery.[100] However Champion continued to use the cheaper calamine cementation method to produce lower zinc brass [100] and the archaeological remains of bee-hive shaped cementation furnaces have been identified at his works at Warmley.[101] By the mid late 18th century developments in cheaper zinc distillation such as John-Jaques Dony's horizontal furnaces in Belgium and the reduction of tariffs on zinc[102] as well as demand for corrosion resistant high zinc alloys increased the popularity of speltering and as a result cementation was largely abandoned by the mid 19th century.[103]

See also

References

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Bibliography

  • Bayley, J. (1990) "The Production of Brass in Antiquity with Particular Reference to Roman Britain" in Craddock, P.T. (ed.) 2000 Years of Zinc and Brass London: British Museum
  • Craddock, P.T. and Eckstein, K (2003) "Production of Brass in Antiquity by Direct Reduction" in Craddock, P.T. and Lang, J. (eds) Mining and Metal Production Through the Ages London: British Museum
  • Day, J. (1990) "Brass and Zinc in Europe from the Middle Ages until the 19th Century" in Craddock, P.T. (ed.) 2000 Years of Zinc and Brass London: British Museum
  • Day, J (1991) "Copper, Zinc and Brass Production" in Day, J and Tylecote, R.F (eds) The Industrial Revolution in Metals London: The Institute of Metals
  • Martinon Torres, M. and Rehren, T. (2002). Historical Metallurgy 36 (2): 95–111. 
  • Rehren, T. and Martinon Torres, M. (2008) "Naturam ars imitate: European brassmaking between craft and science" in Martinon-Torres, M and Rehren, T. (eds) Archaeology, History and Science Integrating Approaches to Ancient Material: Left Coast Press

External links


Translations:

Brass

Top

Dansk (Danish)
n. - messing
adj. - messing-, af messing, messingfarvet

idioms:

  • brass band    hornorkester
  • brass hat    højtstående officer
  • brass rubbing    gnidebillede
  • brassed off    utilfreds, led og ked
  • get down to brass tacks    komme til sagen, komme til det essentielle

Nederlands (Dutch)
messing, koper, geld, hoge omes (m.n. militair), brutaliteit, brons, gedenkplaat, koperen

Français (French)
n. - laiton, cuivre jaune, plaque mortuaire (en cuivre), objet/ornement en cuivre, (Mus) cuivres, toupet, culot (fam), (GB) pognon (fam)
adj. - en/de cuivre

idioms:

  • brass band    orchestre de cuivres, fanfare
  • brass hat    officier d'état-major, (Mil) huile (arg)
  • brass rubbing    décalquage par frottement, décalque (objet)
  • brassed off    (GB) en avoir ras le bol
  • get down to brass tacks    passer aux choses sérieuses

Deutsch (German)
n. - Messing, Blech
adj. - aus Messing, bronzen

idioms:

  • brass band    Blaskapelle
  • brass hat    (Slang) hohes Tier
  • brass rubbing    Frottage (von Messingtafeln)
  • brassed off    (ugs.) überdrüssig
  • get down to brass tacks    zur Sache kommen

Ελληνική (Greek)
n. - ορείχαλκος, μπρούντζος, χαλκώματα, (μουσ.) χάλκινα πνευστά ορχήστρας, θράσος, τουπέ, (Βρετ.) παραδάκι, λεφτά, αναμνηστική πλακέτα
adj. - ορειχάλκινος, μπρούντζινος

idioms:

  • brass band    φανφάρα, ορχήστρα χάλκινων οργάνων
  • brass hat    ανώτερος αξιωματικός, γαλονάς
  • brass rubbing    φροτάζ σε μπρούντζο
  • brassed off    (καθομ.) αγανακτισμένος
  • get down to brass tacks    (καθομ.) έρχομαι στην ουσία, έρχομαι στο ψητό

Italiano (Italian)
ottone, ottoni, di ottone

idioms:

  • brass band    fanfara
  • brass hat    ufficiale superiore
  • brass rubbing    ricalco
  • brassed off    irritato
  • get down to brass tacks    venire al sodo

Português (Portuguese)
n. - latão (m), instrumentos (m pl) de sopro, coragem (f) (gír.), dinheiro (m) (gír.)
adj. - feito de latão
v. - revestir com latão

idioms:

  • brass band    orquestra (f) de instrumentos de metal
  • brass hat    alta patente (f) (gír.Mil.)
  • brass rubbing    técnica (f) para cópia de entalhe feito em latão
  • brassed off    cansado, cheio (gír.)
  • get down to brass tacks    chegar aos fatos importantes
  • top brass    alto escalão (m) das forças armadas

Русский (Russian)
латунь, латунный, нечувствительность, начальство

idioms:

  • brass band    духовой оркестр
  • brass hat    старший офицер
  • brass rubbing    копировка притиранием
  • brassed off    надоело, по горло
  • get down to brass tacks    добраться до сути
  • top brass    высшее начальство

Español (Spanish)
n. - latón, cobre amarillo, bronce, cobres
adj. - de cobre, cobreño, relativo a instrumentos de viento metálicos

idioms:

  • brass band    banda, charanga, fanfarria
  • brass hat    oficial del Estado Mayor
  • brass rubbing    calco, sacado de una plata de latón
  • brassed off    harto, hastiado
  • get down to brass tacks    ir al grano

Svenska (Swedish)
n. - mässing, minnesplåt, kosing, stålar, fräckhet
adj. - mässing-

中文(简体)(Chinese (Simplified))
黄铜, 黄铜制品, 铜器, 黄铜色, 铜管乐器

idioms:

  • brass band    铜管乐队
  • brass hat    英军之参谋, 高级军官
  • brass rubbing    拓印, 拓片
  • brassed off    厌烦, 满腹怨气
  • get down to brass tacks    讨论实质问题

中文(繁體)(Chinese (Traditional))
n. - 黃銅, 黃銅製品, 銅器, 黃銅色, 銅管樂器

idioms:

  • brass band    銅管樂隊
  • brass hat    英軍之參謀, 高級軍官
  • brass rubbing    拓印, 拓片
  • brassed off    厭煩, 滿腹怨氣
  • get down to brass tacks    討論實質問題

한국어 (Korean)
n. - 놋쇠, 돈, 금관악기
adj. - 청동으로 만든, 청동색의, 금관 악기의

idioms:

  • get down to brass tacks    핵심을 찌르다

日本語 (Japanese)
n. - 真ちゅう, 真ちゅう製品, ずうずうしさ, 金管楽器, 金管楽器部, 銭
adj. - 真ちゅう製の, 金管楽器の

idioms:

  • brass band    ブラスバンド, 吹奏楽団
  • brass hat    高級将校
  • brass rubbing    碑文の拓本どり
  • brassed off    飽きあきして
  • get down to brass tacks    現実問題をつかむ

العربيه (Arabic)
‏(الاسم) نحاس, اصفر, صفر, مال, القسم النحاسي في جوق موسيقى, طبقه الضباط الكبار (صفه) مصنوع من الصفر, ذو لون النحاس, الأصفر, ما يخص آلات موسيقيه نحاسيه‏

עברית (Hebrew)
n. - ‮פליז, כלי-פליז, כלי-נשיפה, כסף, לוח-זיכרון, חוצפה‬


 
 

 

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