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cathode-ray tube

 
American Heritage Dictionary:

cath·ode-ray tube

cathode-ray tube
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cathode-ray tube
(Precision Graphics)
(kăth'ōd-rā') pronunciation
n. (Abbr. CRT)
A vacuum tube in which a hot cathode emits electrons that are accelerated as a beam through a relatively high voltage anode, further focused or deflected electrostatically or electromagnetically, and allowed to fall on a phosphorescent screen.


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Britannica Concise Encyclopedia:

cathode-ray tube

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In a colour-television tube, three electron guns (one each for red, green, and blue) fire electrons …
(click to enlarge)
In a colour-television tube, three electron guns (one each for red, green, and blue) fire electrons … (credit: Encyclopædia Britannica, Inc.)
Vacuum tube that produces images when its phosphorescent surface is struck by electron beams. CRTs can be monochrome (using one electron gun) or colour (typically using three electron guns to produce red, green, and blue images that, when combined, render a multicolour image). They come in a variety of display modes, including CGA (Color Graphics Adapter), VGA (Video Graphics Array), XGA (Extended Graphics Array), and the high-definition SVGA (Super Video Graphics Array).

For more information on cathode-ray tube, visit Britannica.com.

Gale's How Products Are Made:

How is a cathode-ray tube made?

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Background

A cathode-ray tube, often called a CRT, is an electronic display device in which a beam of electrons can be focused on a phosphorescent viewing screen and rapidly varied in position and intensity to produce an image. Probably the best-known application of a cathode-ray tube is as the picture tube in a television. Other applications include use in oscilloscopes, radar screens, computer monitors, and flight simulators.

The cathode-ray tube was developed in 1897 by Ferdinand Braun of Strasbourg in what was then the French-German region of Alsace-Lorraine. It was first used as an oscilloscope to view and measure electrical signals. In 1908, A.A. Campbell-Swinton of England proposed using a CRT to send and receive images electronically. It wasn't until the 1920s, however, that the first practical television system was developed. The concept for a color cathode-ray tube was proposed in 1938 and successfully developed in 1949.

Although General Electric introduced their first television set for home use in 1928, commercial television broadcasting remained an experimental technology with only limited range and audience. It took until the late-1940s before television net-works had established themselves sufficiently to start a boom in consumer sales. Black-and-white television sets gave way to the first color sets in the 1960s. In the following decades cathode-ray tubes for televisions got both larger and smaller as manufacturers sought to satisfy consumer wants. Recent developments have included tubes with flatter faces, sharper comers, and higher resolution for better viewing.

A CRT consists of three basic parts: the electron gun assembly, the phosphor viewing surface, and the glass envelope. The electron gun assembly consists of a heated metal cathode surrounded by a metal anode. The cathode is given a negative electrical voltage and the anode a positive voltage. Electrons from the cathode flow through a small hole in the anode to produce a beam of electrons. The electron gun also contains electrical coils or plates which accelerate, focus, and deflect the electron beam to strike the phosphor viewing surface in a rapid side-to-side scanning motion starting at the top of the surface and working down. The phosphor viewing surface is a thin layer of material which emits visible light when struck by the electron beam. The chemical composition of the phosphor can be altered to produce the colors white, blue, yellow, green, or red. The glass envelope consists of a relatively flat face plate, a funnel section, and a neck section. The phosphor viewing surface is deposited on the inside of the glass face plate, and the electron gun assembly is sealed into the glass neck at the opposite end. The purpose of the funnel is to space the electron gun at the proper distance from the face plate and to hold the glass envelope together so that a vacuum can be achieved inside the finished tube.

The CRT used in a color television or color computer monitor has a few additional parts. Instead of one electron gun there are three—one for the red color signal, one for blue, and one for green. There are also three different phosphor materials used on the viewing surface—again, one for each color. These phosphors are deposited in the form of very small dots in a repeated pattern across the screen—red, blue, green, red, blue, green, and so on. The key to a color CRT is a piece of perforated metal, known as the shadow mask, which is placed between the electron guns and the viewing screen. The perforations in the shadow mask are aligned so that the red gun can fire electrons at only the phosphor dots which produce the red color, the blue gun at the blue dots, and the green gun at the green dots. By controlling the intensity of the beam for each color as it scans across the screen, different colors can be produced on different areas of the screen, thus producing a color image. To give an idea of how small the perforations and dots have to be, a 25-inch (63 cm) color television picture tube may have a shadow mask with 500,000 perforations and 1.5 million individual phosphor dots.

Design

The electron gun must be designed for each new application. New screen sizes, new overall glass envelope dimensions, and new image resolution requirements all require a new gun design. Brighter images may require higher power accelerating coils. Finer image resolution may require improved beam focusing coils or plates. While the basic design remains the same, the details are constantly refined.

Likewise the basic design of the phosphor viewing surface is fairly well defined, but the details may change. New image resolution requirements may require a new method of depositing the phosphor dots on the face plate, which in turn may require new material processing techniques. The search for truer colors may result in new material formulations. The amount of time the phosphors emit light, or glow, after being struck by the electron beam is also important and is controlled by the chemical composition of the phosphor. This property is called persistence. In a color television, the electron beam scans the screen 25 times per second. If the persistence is longer than one twenty-fifth of a second (0.04 second), the image would show two scans at the same time and would appear blurred. If the persistence is shorter than this time, the image from the first scan would have disappeared before the second scan came along, and the image would appear to flicker.

Even the glass envelope requires extensive design. Strength, radiation absorption characteristics, temperature tolerance, impact resistance, dielectric properties, and optical clarity are a few of the design criteria used when designing the glass components. Computers may be used to perform finite element analysis to evaluate the stresses in complex envelope shapes. This technique divides the part into a finite number of smaller, more easily definable pieces, or elements, and then performs the calculations for each element to spot unacceptably high stress concentrations. Using the computer, dimensions for contours and wall thickness can easily be adjusted until a satisfactory design is achieved.

Raw Materials

Cathode-ray tubes use an interesting and varied assemblage of raw materials. In many cases, it is the raw materials, not the design or manufacturing process, that determine the performance characteristics of the finished product.

The electron gun is made from a variety of metal pieces. The cathode, or electron emitter, is made from a cesium alloy. Cesium is used as a cathode in many electronic vacuum tube devices because it readily gives off electrons when heated or struck by light. In a CRT, the cathode is heated with a high resistance electrical wire. The accelerating, focusing, and deflection coils may be made from small diameter copper wire. A glass tube protrudes from the rear of the electron gun assembly and is used to evacuate the air from the finished CRT.

The phosphor viewing surface is formed from a continuous layer of a single material in monochromatic CRTs, or is composed of individual dots of three different materials in color CRTs. Zinc sulfide is a common phosphor material. The color is determined by adding a very small amount of material called an activator. Zinc sulfide with 0.01% silver activator emits a blue light. When a 0.001% copper activator is used, it produces a green light. A 50/50 mixture of zinc sulfide and cadmium sulfide with a 0.005% silver activator produces a yellow light. Red light can be produced by adding silver or copper to zinc sulfide mixed with a high percentage of cadmium sulfide. The phosphors are usually ground into a fine powder before they are applied to the inside of the face plate.

The glass envelope uses slightly different raw materials for each of its three component parts. The basic raw material for all of the glass components is silica. Alumina may be added to adjust the flow properties of the molten glass when forming it. Various oxides are used to lower the melting temperature. Barium oxide, strontium oxide, and lead oxide are used to provide radiation protection in the neck and funnel. The face plate, on the other hand, must have a minimum of lead oxide to prevent a discoloration phenomenon known as electron or x-ray browning. Neodymium oxide may be used on the face plate to enhance the contrast of the viewed picture.

In color CRTs, the shadow mask is usually made from a thin sheet of a nickel alloy.

The Manufacturing
Process

The glass envelope or its components are usually formed at a glass manufacturing facility and shipped to the cathode-ray tube manufacturer who forms the phosphor viewing screen, fabricates and assembles the electron gun, and assembles the finished CRT.

Forming the glass envelope

  • The glass ingredients are weighed and mixed prior to melting. The glass is melted in gas-fired furnaces about 500-3,000 square feet (46-279 sq m) in size. If this is a continuous process, new ingredients are added to maintain a constant level as the molten glass flows out of the furnace to the forming areas. Before forming, the molten glass must be cooled somewhat and made uniform in temperature throughout.
  • The face plate is normally pressed into the desired shape by dropping a gob of molten glass into a mold and pressing on the gob with a plunger. The funnel can be formed either by pressing or by centrifugal casting. In the casting method a gob of molten glass drops into a mold, which then spins rapidly to spread the glass uniformly over the inside surface of the mold. A grooving disk near the top of the mold cuts the soft glass at the desired height so that the excess glass can be removed easily. The neck is made from glass tubing, and one end is flared to facilitate insertion of the electron gun.
  • In a monochromatic CRT the three glass components are joined together before they are shipped to the CRT manufacturer. In a color CRT only the neck and funnel are joined, and the face plate is shipped separately for further processing. The glass components are usually joined by heating the mating surfaces to a high temperature with gas jets or electric heaters.

Applying the phosphors

  • In monochromatic CRTs the phosphor viewing surface is coated on the inside of the glass face plate. This is done by preparing a liquid suspension of the phosphor and pouring a measured amount into the neck of the glass envelope along with a gelling agent. After about 20 minutes, the coating has set and the excess liquid is poured off. The process for color CRTs is more complicated. First the shadow mask is made by applying a light-sensitive coating to the thin mask material, exposing it to light through a perforated template, and then etching away the exposed coating with an acid to form the millions of holes. The mask is then pressed into a slightly curved shape and attached just behind the face plate. The face plate is placed in a centrifuge and the inside surface is coated with the green phosphor material. The centrifuge spins the face plate to ensure an even coating of phosphor. A strong ultraviolet light is shown through the mask to harden the green phosphor material into hundreds of thousands of dots. The remaining material is then washed off. This process is repeated to form the red and blue phosphor dots, with the ultraviolet light being shifted a small amount each time. When this process is finished, the glass face plate is joined to the funnel. On color tubes, the phosphor dots are sensitive to high temperatures, so instead of using high-temperature gas jets, a mixture of chemical solvent and powdered glass, called a frit, is applied to the joint. This acts like a glass "solder," and the joint can be sealed at a much lower temperature.

Assembling the electron gun

  • The metal components of the electron gun are precision formed. If coils are used they are wound from fine copper wire. Some electron guns use metal plates instead of coils, and these plates are stamped and formed. The components are assembled either by hand or with automated machines in a clean environment. The glass tube is sealed into the base, and the base is welded into the gun assembly.

Final assembly and packing

  • The inside of the glass envelope neck is lubricated with graphite, and the electron gun is inserted and aligned. The neck is then sealed around the gun. A vacuum pump is attached to the glass tube extending from the rear of the gun, and the inside of the CRT is evacuated of air. When the proper vacuum has been achieved, the glass tube is heated and quickly pinched closed to form a seal.
  • The finished CRT is tested for performance and carefully packed to prevent damage. Because the CRT is under a high vacuum, any fracture in the glass envelope could result in an inward explosion known as an implosion.

Quality Control

Although the operating principle of a cathode-ray tube is simple, the manufacturing process requires strict controls and precise alignments. The phosphor materials must be extremely pure to achieve the desired colors. Even a tiny variance in the amount of activator used can result in a significant change in color. Likewise, when you consider that a color television CRT requires the placement of over a million tiny dots side by side on the viewing surface, even a small error in alignment could be disastrous.

Byproducts and Recycling

The principal byproduct of CRT manufacturing is scrap glass. Much of this glass is recycled. Recycled glass with a high content of lead oxide is used to provide radiation protection in CRT funnels and has completely replaced previous sources of lead oxide for this application.

The Future

The worldwide market for cathode-ray tubes was estimated at nearly 400 million units in 1994 and is expected to grow at a 6% annual rate through 2000. The color television market is expected to grow at a 5% annual rate, while the color computer monitor market is expected to grow at a 20% rate. In the television market, the demand for larger television picture tubes with higher image resolution is expected to continue.

One important trend is the development of high definition television (HDTV), which has scanning rates more than twice that of conventional systems. This will require new electron gun designs as well as new glass materials and technologies to handle the doubled radiation rate.

Where To Learn More

Books

Braithwaite, Nicholas and Graham Weaver, eds. Electronic Materials. Butterworths, 1990.

Connelly, J.H. and D.J. Lopata. Engineered Materials Handbook, Volume 4. ASM International, 1991.

Haider, Z. Television Glass Bulb Design and Manufacturing Developments, Glass Production and Technology International. Sterling Publications, Ltd., 1992.

Periodicals

Fleischmann, Mark. "The Big Picture." Popular Science, November 1994, pp. 82-85, 92-95.

Meeks, T. "Inside the CRT: Monitor Technology Explained." PC Novice, July 1993, pp. 40-43.

[Article by: Laurel M. Sheppard/; Chris Cavette]


cathode-ray tube or CRT

A device that can produce an image on a screen with electrical impulses.

• A television screen is a sophisticated CRT, as is the screen on which computer output is displayed.

Barron's Business Dictionary:

cathode-ray tube

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Device whereby electrons are sprayed onto a viewing screen, under the direction of magnetic fields, to form patterns. Examples of CRTs include television screens and computer terminals.

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Columbia Encyclopedia:

cathode-ray tube

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cathode-ray tube, special-purpose electron tube in which electrons are accelerated by high-voltage anodes, formed into a beam by focusing electrodes, and projected toward a phosphorescent screen that forms one face of the tube. The beam of electrons leaves a bright spot wherever it strikes the phosphor screen. To form a display, or image, on the screen, the electron beam is deflected in the vertical and horizontal directions either by the electrostatic effect of electrodes within the tube or by magnetic fields produced by coils located around the neck of the tube. Some cathode-ray tubes can produce multiple beams of electrons and have phosphor screens that are capable of displaying more than one color. Cathode-ray tubes are used in television sets, computer monitors, automated teller machines, oscilloscopes, and radar displays.


Oxford Dictionary of Biochemistry:

cathode-ray tube

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a vacuum tube in which a beam of electrons is emitted and focused by an electron gun onto a fluorescent screen. The beam can be deflected by horizontal and vertical electrostatic or magnetic fields to produce a visual display of electric signals, as in a television tube or cathode-ray oscilloscope.

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n

The abbreviation for cathoderay tube.

Random House Word Menu:

categories related to 'cathode-ray tube'

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Random House Word Menu by Stephen Glazier
For a list of words related to cathode-ray tube, see:
  • Electricity and Electronics - cathode-ray tube: CRT; heated filament that emits electron beam that can be controlled by externally applied potentials to produce luminous effect when electrons hit screen, as in a television or computer
  • Hardware and Peripherals - cathode-ray tube: CRT; common computer display screen
  • Television Technology - cathode-ray tube: CRT; electronic tube used as television screen


Wikipedia on Answers.com:

Cathode ray tube

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Cutaway rendering of a color CRT:
1. Three Electron guns (for red, green, and blue phosphor dots)
2. Electron beams
3. Focusing coils
4. Deflection coils
5. Anode connection
6. Mask for separating beams for red, green, and blue part of displayed image
7. Phosphor layer with red, green, and blue zones
8. Close-up of the phosphor-coated inner side of the screen
Magnified view of a shadow mask color CRT
Magnified view of an aperture grille color CRT

The cathode ray tube (CRT) is a vacuum tube containing an electron gun (a source of electrons) and a fluorescent screen used to view images. It has a means to accelerate and deflect the electron beam onto the fluorescent screen to create the images. The image may represent electrical waveforms (oscilloscope), pictures (television, computer monitor), radar targets and others. CRTs have also been used as memory devices, in which case the visible light emitted from the fluoresecent material (if any) is not intended to have significant meaning to a visual observer (though the visible pattern on the tube face may cryptically represent the stored data).

The CRT uses an evacuated glass envelope which is large, deep (i.e. long from front screen face to rear end), fairly heavy, and relatively fragile. As a matter of safety, the face is typically made of thick lead glass so as to be highly shatter-resistant and to block most X-ray emissions, particularly if the CRT is used in a consumer product.

CRTs have largely been superseded by more modern display technologies such as LCD, Plasma, LED and OLED, which offer superior picture quality and lower manufacturing and distribution costs.

Contents

History

A common CRT used in computer monitors and television sets

The experimentation of cathode rays is largely accredited to J.J. Thomson, an English physicist who, in his three famous experiments, was able to deflect cathode rays, a fundamental function of the modern CRT. The earliest version of the CRT was invented by the German physicist Ferdinand Braun in 1897 and is also known as the Braun tube.[1] It was a cold-cathode diode, a modification of the Crookes tube with a phosphor-coated screen.

In 1907, Russian scientist Boris Rosing used a CRT in the receiving end of an experimental video signal to form a picture. He managed to display simple geometric shapes onto the screen, which marked the first time that CRT technology was used for what is now known as television.[2]

The first cathode ray tube to use a hot cathode was developed by John B. Johnson (who gave his name to the term Johnson noise) and Harry Weiner Weinhart of Western Electric, and became a commercial product in 1922.[citation needed]

It was named by inventor Vladimir K. Zworykin in 1929.[3] RCA was granted a trademark for the term (for its cathode ray tube) in 1932; it voluntarily released the term to the public domain in 1950. [4]

A 14 inch cathode ray tube showing its deflection coils and electron guns
Typical 1950s United States television set

The first commercially made electronic television sets with cathode ray tubes were manufactured by Telefunken in Germany in 1934,[5][6]

Overview

A cathode ray tube is a vacuum tube which consists of one or more electron guns, possibly internal electrostatic deflection plates, and a phosphor target.[2] In television sets and computer monitors, the entire front area of the tube is scanned repetitively and systematically in a fixed pattern called a raster. An image is produced by controlling the intensity of each of the three electron beams, one for each additive primary color (red, green, and blue) with a video signal as a reference.[7] In all modern CRT monitors and televisions, the beams are bent by magnetic deflection, a varying magnetic field generated by coils and driven by electronic circuits around the neck of the tube, although electrostatic deflection is commonly used in oscilloscopes, a type of diagnostic instrument.[7]

Electron gun

Oscilloscope CRTs

In oscilloscope CRTs, electrostatic deflection is used, rather than the magnetic deflection commonly used with television and other large CRTs. The beam is deflected horizontally by applying an electric field between a pair of plates to its left and right, and vertically by applying an electric field to plates above and below. Oscilloscopes use electrostatic rather than magnetic deflection because the inductive reactance of the magnetic coils would limit the frequency response of the instrument.[8]

Phosphor persistence

Various phosphors are available depending upon the needs of the measurement or display application. The brightness, color, and persistence of the illumination depends upon the type of phosphor used on the CRT screen. Phosphors are available with persistences ranging from less than one microsecond to several seconds.[9] For visual observation of brief transient events, a long persistence phosphor may be desirable. For events which are fast and repetitive, or high frequency, a short-persistence phosphor is generally preferable.[10]

Microchannel plate

When displaying fast one-shot events the electron beam must deflect very quickly, with few electrons impinging on the screen; leading to a faint or invisible image on the display. Oscilloscope CRTs designed for very fast signals can give a brighter display by passing the electron beam through a micro-channel plate just before it reaches the screen. Through the phenomenon of secondary emission this plate multiplies the number of electrons reaching the phosphor screen, giving a significant improvement in writing rate (brightness), and improved sensitivity and spot size as well.[11][12]

Graticules

Most oscilloscopes have a graticule as part of the visual display, to facilitate measurements. The graticule may be permanently marked inside the face of the CRT, or it may be a transparent external plate. External graticules are typically made of glass or acrylic plastic. An internal graticule provides an advantage in that it eliminates parallax error. Unlike an external graticule, an internal graticule can not be changed to accommodate different types of measurements.[13] Oscilloscopes commonly provide a means for the graticule to be side-illuminated, which improves its visibility when used in a darkened room or when shaded by a camera hood.[14]

Color CRTs

Spectra of constituent blue, green and red phosphors in a common CRT

Color tubes use three different phosphors which emit red, green, and blue light respectively. They are packed together in stripes (as in aperture grille designs) or clusters called "triads" (as in shadow mask CRTs).[15] Color CRTs have three electron guns, one for each primary color, arranged either in a straight line or in an equilateral triangular configuration (the guns are usually constructed as a single unit). (The triangular configuration is often called "delta-gun", based on its relation to the shape of the Greek letter delta.) A grille or mask absorbs the electrons that would otherwise hit the wrong phosphor.[16] A shadow mask tube uses a metal plate with tiny holes, placed so that the electron beam only illuminates the correct phosphors on the face of the tube.[15] Another type of color CRT uses an aperture grille to achieve the same result.[16]

Convergence and purity in color CRTs

Due to limitations in the dimensional precision with which CRTs can be manufactured economically, it is not practically possible to build color CRTs in which the geometric configuration of the electron gun axes and aperture positions, shadow mask apertures, etc. is precisely enough aligned in the glass to guarantee that the beams will hit exactly the right spots on the phosphor screen in perfect coordination. In other words, it is not possible by affordable methods to manufacture a CRT that is internally aligned precisely enough so that the three electron beams will only hit the colors of phosphors they are supposed to and all three will always hit the screen at the same point. The shadow mask ensures that one beam will only hit spots certain colors of phosphors, but minute variations in physical alignment of the internal parts among individual CRTs will cause variations in the exact alignment of the beams through the shadow mask, allowing some electrons from, for example, the red beam to hit, say, blue phosphors, unless some individual compensation is made for the variance among individual tubes.

Color convergence and color purity are two aspects of this single problem. Firstly, for correct color rendering it is necessary that regardless of where the beams are deflected on the screen, they hit the same spot (and nominally pass through the same hole or slot) on the shadow mask. This is called convergence.[17] More specifically, the convergence at the center of the screen (with no deflection field applied by the yoke) is called static convergence, and the convergence over the rest of the screen area is called dynamic convergence. The beams may converge at the center of the screen and yet stray from each other as they are deflected toward the edges; such a CRT would be said to have good static convergence but poor dynamic convergence.

Secondly, after convergence, it is necessary that each beam hit only the phosphors of its designated color. If a beam hits the shadow mask at the wrong angle, it will hit some phosphors of other colors adjacent to those of the color it is supposed to hit, yielding a combined color that is off hue from the pure color it is supposed to produce. Like convergence, purity has static and dynamic variants, defined analogously to their convergence counterparts.

The solution to the static convergence and purity problems is a set of color alignment magnets installed around the neck of the CRT. These movable weak permanent magnets are usually mounted on the back end of the deflection yoke assembly and are set at the factory to compensate for any static purity and convergence errors that are intrinsic to the unadjucted tube. Typically there are two or three pairs of two magnets in the form of rings made of plastic impregnated with a magnetic material, with their magnetic fields parallel to the planes of the magnets, which are perpendicular to the electron gun axes. Each pair of magnetic rings forms a single effective magnet whose field vector can be fully and freely adjusted. By rotating a pair of magnets relative to each other, their relative field alignment can be varied, adjusting the effective field strength of the pair. (As they rotate relative to each other, each magnet's field can be considered to have two opposing components at right angles, and these four components [two each for two magnets] form two pairs, one pair reinforcing each other and the other pair opposing and canceling each other. Rotating away from alignment, the magnets' mutually reinforcing field components decrease as they are traded for increasing opposed, mutually cancelling components.) By rotating a pair of magnets together, preserving the relative angle between them, the direction of their collective magnetic field can be varied. Overall, adjusting all of the convergence/purity magnets allows a finely tuned slight electron beam deflection and/or lateral offset to be applied, which compensates for minor static convergence and purity errors intrinsic to the uncalibrated tube. Once set, these magnets are usually glued in place, but normally they can be freed and readjusted in the field (e.g. by a TV repair shop) if necessary.

On some CRTs, additional fixed adjustable magnets are added for dynamic convergence and/or dynamic purity at specific points on the screen, typically near the corners or edges. Further adjustment of dynamic convergence and purity typically cannot be done passively, but requires active compensation circuits.

Dynamic color convergence and purity are one of the main reasons why until late in their history, CRTs were long-necked (deep) and had biaxially curved faces; these geometric design characteristics are necessary for intrinsic passive dynamic color convergence and purity. Only starting around the 1990s did sophisticated active dynamic convergence compensation circuits become available that made short-necked and flat-faced CRTs workable. These active compensation circuits use the deflection yoke to finely adjust beam deflection according to the beam target location. The same techniques (and major circuit components) also make possible the adjustment of display image rotation, skew, and other complex raster geometry parameters through electronics under user control.

Degaussing

If the shadow mask becomes magnetized, its magnetic field deflects the electron beams passing through it, causing color purity distortion as the beams bend through the mask holes and hit some phosphors of a color other than that which they are intended to strike; e.g. some electrons from the red beam may hit blue phosphors, giving pure red parts of the image a magenta tint. This effect is localized to a specific area of the screen if the magnetization of the shadow mask is localized. Therefore, it is important that the shadow mask is unmagnetized. (A magnetized aperture grille has a similar effect, and everything stated in this subsection about shadow masks applies as well to aperture grilles.)

Most color CRT displays, i.e. television sets and computer monitors, each have a built-in degaussing (demagnetizing) circuit, the primary component of which is a degaussing coil which is mounted around the perimeter of the CRT face inside the bezel. Upon power-up of the CRT display, the degaussing circuit produces a brief, alternating current through the degaussing coil which smoothly decays in strength (fades out) to zero over a period of a few seconds, producing a decaying alternating magnetic field from the coil. This degaussing field is strong enough to remove shadow mask magnetization in most cases.[18] In unusual cases of strong magnetization where the internal degaussing field is not sufficient, the shadow mask may be degaussed externally with a stronger portable degausser or demagnetizer. (However, note that a magnetic field that is too strong, whether alternating or constant, may mechanically deform [bend] the shadow mask, causing a permanent color distortion on the display which looks very similar to a magnetization effect.)

The degaussing circuit is often built of a thermo-electric (not electronic) device containing a small ceramic heating element and a positive thermal coefficient (PTC) resistor, connected directly to the swiched AC power line with the resistor in series with the degaussing coil. When the power is switched on, the heating element heats the PTC resistor, increasing its resistance to a point where degaussing current is minimal, but not actually zero. In older CRT displays, this low-level current (which produces no significant degaussing field) is sustained along with the action of the heating element as long as the display remains switched on. To repeat a degaussing cycle, the CRT display must be switched off and left off for at least several seconds to reset the degaussing circuit by allowing the PTC resistor to cool to the ambient temperature; switching the display off and immediately back on will result in a weak degaussing cycle or effectively no degaussing cycle.

This simple design is effective and cheap to build, but it wastes some power continuously. Later models, especially Energy Star rated ones, use a relay to switch the entire degaussing circuit on and off, so that the degaussing circuit uses energy only when it is functionally active and needed. The relay design also enables degaussing on user demand through the unit's front panel controls, without switching the unit off and on again. (The relay can often be heard clicking off at the end of the degaussing cycle a few seconds after the monitor is turned on, and on and off during a manually initiated degaussing cycle.)

Vector monitors

Vector monitors were used in early computer aided design systems and in some late-1970s to mid-1980s arcade games such as Asteroids.[19] They draw graphics point-to-point, rather than scanning a raster.

CRT resolution

Dot pitch defines the maximum resolution of the display, assuming delta-gun CRTs. In these, as the scanned resolution approaches the dot pitch resolution, moiré appears, as the detail being displayed is finer than what the shadow mask can render.[20] Aperture grille monitors do not suffer from vertical moiré, however, because their phosphor stripes have no vertical detail. In smaller CRTs, these strips maintain position by themselves, but larger aperture grille CRTs require one or two crosswise (horizontal) support strips.[21]

Gamma

CRTs have a pronounced triode characteristic, which results in significant gamma (a nonlinear relationship in an electron gun between applied video voltage and light intensity).[22]

Other types of CRTs

Cat's eye

In better quality tube radio sets a tuning guide consisting of a phosphor tube was used to aid the tuning adjustment. This was also known as a "Magic Eye" or "Tuning Eye". Tuning would be adjusted until the width of a radial shadow was minimized. This was used instead of a more expensive electromechanical meter, which later came to be used on higher-end tuners when transistor sets lacked the high voltage required to drive the device.[23] The same type of device was used with tape recorders as a recording level meter.

Charactrons

Some displays for early computers (those that needed to display more text than was practical using vectors, or that required high speed for photographic output) used Charactron CRTs. These incorporate a perforated metal character mask (stencil), which shapes a wide electron beam to form a character on the screen. The system selects a character on the mask using one set of deflection circuits, but that causes the extruded beam to be aimed off-axis, so a second set of deflection plates has to re-aim the beam so it is headed toward the center of the screen. A third set of plates places the character wherever required. The beam is unblanked (turned on) briefly to draw the character at that position. Graphics could be drawn by selecting the position on the mask corresponding to the code for a space (in practice, they were simply not drawn), which had a small round hole in the center; this effectively disabled the character mask, and the system reverted to regular vector behavior. Charactrons had exceptionally long necks, because of the need for three deflection systems.[24][25]

Nimo

Nimo tube BA0000-P31

Nimo was the trademark of a family of small specialised CRTs manufactured by Industrial Electronics Engineers. These had 10 electron guns which produced electron beams in the form of digits in a manner similar to that of the charactron. The tubes were either simple single-digit displays or more complex 4- or 6- digit displays produced by means of a suitable magnetic deflection system. Having little of the complexities of a standard CRT, the tube required a relatively simple driving circuit, and as the image was projected on the glass face, it provided a much wider viewing angle than competitive types (e.g., nixie tubes).[26]

Williams tube

The Williams tube or Williams-Kilburn tube was a cathode ray tube used to electronically store binary data. It was used in computers of the 1940s as a random-access digital storage device. In contrast to other CRTs in this article, the Williams tube was not a display device, and in fact could not be viewed since a metal plate covered its screen.

Zeus thin CRT display

In the late 1990s and early 2000s Philips Research Laboratories experimented with a type of thin CRT known as the Zeus display which contained CRT-like functionality in a flat panel display.[27][28][29][30][31][32] The devices were demonstrated but never marketed.

The future of CRT technology

Demise

Although a mainstay of display technology for decades, CRT-based computer monitors and televisions constitute a dead technology. The demand for CRT screens has dropped precipitously since 2000, and this falloff has been accelerating in the latter half of that decade. The rapid advances and falling prices of LCD flat panel technology, first for computer monitors and then for televisions, has been the key factor in the demise of competing display technologies such as CRT, rear-projection, and plasma display.[33]

The end of most high-end CRT production by around 2010 [34] (including high-end Sony and Mitsubishi product lines) means an erosion of the CRT's capability.[35][36] In Canada and the United States, the sale and production of high-end CRT TVs (30-inch screens) in these markets has all but ended by 2007; just a couple of years later, inexpensive combo CRT TVs (20-inch screens with an integrated VHS or DVD player) have disappeared from discount stores. It has been common to replace CRT-based televisions and monitors in as little as 5–6 years, although they generally are capable of satisfactory performance for a much longer time.

Companies are responding to this trend. Electronics retailers such as Best Buy have been steadily reducing store spaces for CRTs. In 2005, Sony announced that they would stop the production of CRT computer displays. Samsung did not introduce any CRT models for the 2008 model year at the 2008 Consumer Electronics Show and on February 4, 2008 Samsung removed their 30" wide screen CRTs from their North American website and has not replaced them with new models.[37]

The demise of CRT, however, has been happening more slowly in the developing world. According to iSupply, production in units of CRTs was not surpassed by LCDs production until 4Q 2007, owing largely to CRT production at factories in China.

In the United Kingdom, DSG (Dixons), the largest retailer of domestic electronic equipment, reported that CRT models made up 80–90% of the volume of televisions sold at Christmas 2004 and 15–20% a year later, and that they were expected to be less than 5% at the end of 2006. Dixons ceased selling CRT televisions in 2007.[38]

Causes

CRTs, despite recent advances, have remained relatively heavy and bulky and take up a lot of space in comparison to other display technologies. CRT screens have much deeper cabinets compared to flat panels and rear-projection displays for a given screen size, and so it becomes impractical to have CRTs larger than 40 inches (102 cm). The CRT disadvantages became especially significant in light of rapid technological advancements in LCD and plasma flat-panels which allow them to easily surpass 40 inches (102 cm) as well as being thin and wall-mountable, two key features that were increasingly being demanded by consumers.

By 2006, although the price points of CRTs are generally much lower than LCD and plasma flat panels, large screen CRTs (30-inches or more) are as expensive as a similar-sized LCD. [39]

Monochrome CRTs are even less power (but not more efficient) than color CRTs. This is because up to 2/3 of the backlight power of LCD and rear-projection displays are lost to the RGB stripe filter. Most LCDs also have poorer color rendition and can change color with viewing angle, though modern PVA and IPS LCDs have greatly attenuated these problems.

Slimmer CRT

Some CRT manufacturers, both LG Display and Samsung Display, have innovated CRT technology by creating a slimmer tube. Slimmer CRT has a trade name Superslim and Ultraslim. A 21 inch flat CRT has 447.2 millimeter depth. The depth of Superslim is 352 millimeters and Ultraslim is 295.7 millimeters.

A comparison between 21 inch Superslim and Ultraslim CRT

Resurgence in specialized markets

In the first quarter of 2008, CRTs retook the #2 technology position in North America from plasma, due to the decline and consolidation of plasma display manufacturers. DisplaySearch has reported that although in the 4Q of 2007 LCDs surpassed CRTs in worldwide sales, CRTs then outsold LCDs in the 1Q of 2008.[40][41]

CRTs are useful for displaying photos with high pixels per unit area and correct color balance. LCDs, as currently the most common flatscreen technology, have generally inferior color rendition (despite having greater overall brightness) due to the fluorescent lights commonly used as a backlight.[42]

CRTs are still popular in the printing and broadcasting industries as well as in the professional video, photography, and graphics fields due to their greater color fidelity, contrast, and better viewing from off-axis (wider viewing angle). CRTs also still find adherents in video gaming because of their higher resolution per initial cost, lowest possible input lag, fast response time, and multiple native resolutions.[43]

Health concerns

Ionizing radiation

CRTs can emit a small amount of X-ray radiation as a result of the electron beam's bombardment of the shadow mask/aperture grille and phosphors. The amount of radiation escaping the front of the monitor is widely considered unharmful. The Food and Drug Administration regulations in 21 C.F.R. 1020.10 are used to strictly limit, for instance, television receivers to 0.5 milliroentgens per hour (mR/h) (0.13 µC/(kg·h) or 36 pA/kg) at a distance of 5 cm (2 in) from any external surface; since 2007, most CRTs have emissions that fall well below this limit.[44]

Toxicity

Color and monochrome CRTs may contain toxic substances, such as cadmium, in the phosphors.[45][46][47] The rear glass tube of modern CRTs may be made from leaded glass, which represent an environmental hazard if disposed of improperly.[48] By the time personal computers were produced, glass in the front panel (the viewable portion of the CRT) used barium rather than lead, though the rear of the CRT was still produced from leaded glass. Monochrome CRTs typically do not contain enough leaded glass to fail EPA tests.

In October 2001, the United States Environmental Protection Agency created rules stating that CRTs must be brought to special recycling facilities. In November 2002, the EPA began fining companies that disposed of CRTs through landfills or incineration. Regulatory agencies, local and statewide, monitor the disposal of CRTs and other computer equipment.[49]

In Europe, disposal of CRT televisions and monitors is covered by the WEEE Directive.[50]

Flicker

At low refresh rates (below 50 Hz), the periodic scanning of the display may produce an irritating flicker that some people perceive more easily than others, especially when viewed with peripheral vision. A high refresh rate (above 72 Hz). Computer displays and televisions with CRTs driven by digital electronics often use refresh rates of 100 Hz or more to largely eliminate any perception of flicker – see flicker-free.[51] Non-computer CRTs or CRT for sonar or radar may have long persistence phosphor and are thus flicker free. If the persistence is too long on a video display, moving images will be blurred.

High-frequency audible noise

CRTs used for television operate with horizontal scanning frequencies of 15,734 Hz (for NTSC systems) or 15,625 Hz (for PAL systems).[52] These frequencies are at the upper range of human hearing and are inaudible to many people; some people will perceive a high-pitched tone near an operating television CRT.[53] The sound is due to magnetostriction in the magnetic core of the flyback transformer. Compare to the low-frequency noise (50 Hz or 60 Hz) of mains hum.

Implosion

A high vacuum exists within all cathode ray tubes, putting the envelope under relatively high stress. If the outer glass envelope is damaged, the glass will break and pieces will fly out at high speed. While modern cathode ray tubes used in televisions and computer displays have epoxy-bonded face-plates or other measures to prevent shattering of the envelope, CRTs removed from equipment must be handled carefully to avoid personal injury.[54]

Security concerns

Under some circumstances, the signal radiated from the electron guns, scanning circuitry, and associated wiring of a CRT can be captured remotely and used to reconstruct what is shown on the CRT using a process called Van Eck phreaking.[55] Special TEMPEST shielding can mitigate this effect. Such radiation of a potentially exploitable signal, however, occurs also with other display technologies and with all electronics in general.[citation needed]

Recycling

As electronic waste, CRTs are considered one of the hardest types to recycle.[56] CRTs have relatively high concentration of lead and phosphors (not phosphorus), both of which are necessary for the display. There are several companies in the United States that charge a small fee to collect CRTs, then subsidize their labor by selling the harvested copper, wire, and printed circuit boards. The United States Environmental Protection Agency (EPA) includes discarded CRT monitors in its category of "hazardous household waste"[57] but considers CRTs that have been set aside for testing to be commodities if they are not discarded, speculatively accumulated, or left unprotected from weather and other damage.

Leaded CRT glass is sold to get remelted into other CRTs, or even broken down and used in road construction.[58]

Advantages and disadvantages

Pros:

  • High dynamic range (up to around 15,000:1),[59] excellent color, wide color range (gamut) and low black level. The color range of CRTs is unmatched by any display type except OLED.
  • Can display in almost any resolution and refresh rate
  • No input lag
  • Sub-millisecond response times
  • Near zero color, saturation, contrast or brightness distortion. Excellent viewing angle.
  • Allows the use of light guns/pens

Cons:

  • Large size and weight, especially for bigger screens (a 20-inch (51 cm) unit weighs about 50 lb (23 kg))
  • High power consumption. On average, LCD monitors consume 50-70% less energy than CRT monitors. [60]
  • Generates a considerable amount of heat when running
  • Geometric distortion caused by variable beam travel distances
  • Can suffer screen burn-in
  • Produces noticeable flicker at low refresh rates
  • Small color displays, less than 7 inches diagonal measurement, are relatively costly. *The maximum practical size for CRTs is around 24 inches for computer monitors; most direct view CRT televisions are 36 inches or smaller, with regular-production models limited to about 40 inches.

See also

References

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Selected patents

External links


 
 
Related topics:
CRT (abbreviation)
deflection factor (electronics)
computer graphics

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