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cathode-ray tube

  (kăth'ōd-rā') pronunciation
cathode-ray tube
(Click to enlarge)
cathode-ray tube
(Precision Graphics)
n. (Abbr. CRT)

A vacuum tube in which a hot cathode emits electrons that are accelerated as a beam through a relatively high voltage anode, further focused or deflected electrostatically or electromagnetically, and allowed to fall on a phosphorescent screen.


 
 
How Products are Made: How is a cathode-ray tube made?

Background

A cathode-ray tube, often called a CRT, is an electronic display device in which a beam of electrons can be focused on a phosphorescent viewing screen and rapidly varied in position and intensity to produce an image. Probably the best-known application of a cathode-ray tube is as the picture tube in a television. Other applications include use in oscilloscopes, radar screens, computer monitors, and flight simulators.

The cathode-ray tube was developed in 1897 by Ferdinand Braun of Strasbourg in what was then the French-German region of Alsace-Lorraine. It was first used as an oscilloscope to view and measure electrical signals. In 1908, A.A. Campbell-Swinton of England proposed using a CRT to send and receive images electronically. It wasn't until the 1920s, however, that the first practical television system was developed. The concept for a color cathode-ray tube was proposed in 1938 and successfully developed in 1949.

Although General Electric introduced their first television set for home use in 1928, commercial television broadcasting remained an experimental technology with only limited range and audience. It took until the late-1940s before television net-works had established themselves sufficiently to start a boom in consumer sales. Black-and-white television sets gave way to the first color sets in the 1960s. In the following decades cathode-ray tubes for televisions got both larger and smaller as manufacturers sought to satisfy consumer wants. Recent developments have included tubes with flatter faces, sharper comers, and higher resolution for better viewing.

A CRT consists of three basic parts: the electron gun assembly, the phosphor viewing surface, and the glass envelope. The electron gun assembly consists of a heated metal cathode surrounded by a metal anode. The cathode is given a negative electrical voltage and the anode a positive voltage. Electrons from the cathode flow through a small hole in the anode to produce a beam of electrons. The electron gun also contains electrical coils or plates which accelerate, focus, and deflect the electron beam to strike the phosphor viewing surface in a rapid side-to-side scanning motion starting at the top of the surface and working down. The phosphor viewing surface is a thin layer of material which emits visible light when struck by the electron beam. The chemical composition of the phosphor can be altered to produce the colors white, blue, yellow, green, or red. The glass envelope consists of a relatively flat face plate, a funnel section, and a neck section. The phosphor viewing surface is deposited on the inside of the glass face plate, and the electron gun assembly is sealed into the glass neck at the opposite end. The purpose of the funnel is to space the electron gun at the proper distance from the face plate and to hold the glass envelope together so that a vacuum can be achieved inside the finished tube.

The CRT used in a color television or color computer monitor has a few additional parts. Instead of one electron gun there are three—one for the red color signal, one for blue, and one for green. There are also three different phosphor materials used on the viewing surface—again, one for each color. These phosphors are deposited in the form of very small dots in a repeated pattern across the screen—red, blue, green, red, blue, green, and so on. The key to a color CRT is a piece of perforated metal, known as the shadow mask, which is placed between the electron guns and the viewing screen. The perforations in the shadow mask are aligned so that the red gun can fire electrons at only the phosphor dots which produce the red color, the blue gun at the blue dots, and the green gun at the green dots. By controlling the intensity of the beam for each color as it scans across the screen, different colors can be produced on different areas of the screen, thus producing a color image. To give an idea of how small the perforations and dots have to be, a 25-inch (63 cm) color television picture tube may have a shadow mask with 500,000 perforations and 1.5 million individual phosphor dots.

Design

The electron gun must be designed for each new application. New screen sizes, new overall glass envelope dimensions, and new image resolution requirements all require a new gun design. Brighter images may require higher power accelerating coils. Finer image resolution may require improved beam focusing coils or plates. While the basic design remains the same, the details are constantly refined.

Likewise the basic design of the phosphor viewing surface is fairly well defined, but the details may change. New image resolution requirements may require a new method of depositing the phosphor dots on the face plate, which in turn may require new material processing techniques. The search for truer colors may result in new material formulations. The amount of time the phosphors emit light, or glow, after being struck by the electron beam is also important and is controlled by the chemical composition of the phosphor. This property is called persistence. In a color television, the electron beam scans the screen 25 times per second. If the persistence is longer than one twenty-fifth of a second (0.04 second), the image would show two scans at the same time and would appear blurred. If the persistence is shorter than this time, the image from the first scan would have disappeared before the second scan came along, and the image would appear to flicker.

Even the glass envelope requires extensive design. Strength, radiation absorption characteristics, temperature tolerance, impact resistance, dielectric properties, and optical clarity are a few of the design criteria used when designing the glass components. Computers may be used to perform finite element analysis to evaluate the stresses in complex envelope shapes. This technique divides the part into a finite number of smaller, more easily definable pieces, or elements, and then performs the calculations for each element to spot unacceptably high stress concentrations. Using the computer, dimensions for contours and wall thickness can easily be adjusted until a satisfactory design is achieved.

Raw Materials

Cathode-ray tubes use an interesting and varied assemblage of raw materials. In many cases, it is the raw materials, not the design or manufacturing process, that determine the performance characteristics of the finished product.

The electron gun is made from a variety of metal pieces. The cathode, or electron emitter, is made from a cesium alloy. Cesium is used as a cathode in many electronic vacuum tube devices because it readily gives off electrons when heated or struck by light. In a CRT, the cathode is heated with a high resistance electrical wire. The accelerating, focusing, and deflection coils may be made from small diameter copper wire. A glass tube protrudes from the rear of the electron gun assembly and is used to evacuate the air from the finished CRT.

The phosphor viewing surface is formed from a continuous layer of a single material in monochromatic CRTs, or is composed of individual dots of three different materials in color CRTs. Zinc sulfide is a common phosphor material. The color is determined by adding a very small amount of material called an activator. Zinc sulfide with 0.01% silver activator emits a blue light. When a 0.001% copper activator is used, it produces a green light. A 50/50 mixture of zinc sulfide and cadmium sulfide with a 0.005% silver activator produces a yellow light. Red light can be produced by adding silver or copper to zinc sulfide mixed with a high percentage of cadmium sulfide. The phosphors are usually ground into a fine powder before they are applied to the inside of the face plate.

The glass envelope uses slightly different raw materials for each of its three component parts. The basic raw material for all of the glass components is silica. Alumina may be added to adjust the flow properties of the molten glass when forming it. Various oxides are used to lower the melting temperature. Barium oxide, strontium oxide, and lead oxide are used to provide radiation protection in the neck and funnel. The face plate, on the other hand, must have a minimum of lead oxide to prevent a discoloration phenomenon known as electron or x-ray browning. Neodymium oxide may be used on the face plate to enhance the contrast of the viewed picture.

In color CRTs, the shadow mask is usually made from a thin sheet of a nickel alloy.

The Manufacturing
Process

The glass envelope or its components are usually formed at a glass manufacturing facility and shipped to the cathode-ray tube manufacturer who forms the phosphor viewing screen, fabricates and assembles the electron gun, and assembles the finished CRT.

Forming the glass envelope

  • The glass ingredients are weighed and mixed prior to melting. The glass is melted in gas-fired furnaces about 500-3,000 square feet (46-279 sq m) in size. If this is a continuous process, new ingredients are added to maintain a constant level as the molten glass flows out of the furnace to the forming areas. Before forming, the molten glass must be cooled somewhat and made uniform in temperature throughout.
  • The face plate is normally pressed into the desired shape by dropping a gob of molten glass into a mold and pressing on the gob with a plunger. The funnel can be formed either by pressing or by centrifugal casting. In the casting method a gob of molten glass drops into a mold, which then spins rapidly to spread the glass uniformly over the inside surface of the mold. A grooving disk near the top of the mold cuts the soft glass at the desired height so that the excess glass can be removed easily. The neck is made from glass tubing, and one end is flared to facilitate insertion of the electron gun.
  • In a monochromatic CRT the three glass components are joined together before they are shipped to the CRT manufacturer. In a color CRT only the neck and funnel are joined, and the face plate is shipped separately for further processing. The glass components are usually joined by heating the mating surfaces to a high temperature with gas jets or electric heaters.

Applying the phosphors

  • In monochromatic CRTs the phosphor viewing surface is coated on the inside of the glass face plate. This is done by preparing a liquid suspension of the phosphor and pouring a measured amount into the neck of the glass envelope along with a gelling agent. After about 20 minutes, the coating has set and the excess liquid is poured off. The process for color CRTs is more complicated. First the shadow mask is made by applying a light-sensitive coating to the thin mask material, exposing it to light through a perforated template, and then etching away the exposed coating with an acid to form the millions of holes. The mask is then pressed into a slightly curved shape and attached just behind the face plate. The face plate is placed in a centrifuge and the inside surface is coated with the green phosphor material. The centrifuge spins the face plate to ensure an even coating of phosphor. A strong ultraviolet light is shown through the mask to harden the green phosphor material into hundreds of thousands of dots. The remaining material is then washed off. This process is repeated to form the red and blue phosphor dots, with the ultraviolet light being shifted a small amount each time. When this process is finished, the glass face plate is joined to the funnel. On color tubes, the phosphor dots are sensitive to high temperatures, so instead of using high-temperature gas jets, a mixture of chemical solvent and powdered glass, called a frit, is applied to the joint. This acts like a glass "solder," and the joint can be sealed at a much lower temperature.

Assembling the electron gun

  • The metal components of the electron gun are precision formed. If coils are used they are wound from fine copper wire. Some electron guns use metal plates instead of coils, and these plates are stamped and formed. The components are assembled either by hand or with automated machines in a clean environment. The glass tube is sealed into the base, and the base is welded into the gun assembly.

Final assembly and packing

  • The inside of the glass envelope neck is lubricated with graphite, and the electron gun is inserted and aligned. The neck is then sealed around the gun. A vacuum pump is attached to the glass tube extending from the rear of the gun, and the inside of the CRT is evacuated of air. When the proper vacuum has been achieved, the glass tube is heated and quickly pinched closed to form a seal.
  • The finished CRT is tested for performance and carefully packed to prevent damage. Because the CRT is under a high vacuum, any fracture in the glass envelope could result in an inward explosion known as an implosion.

Quality Control

Although the operating principle of a cathode-ray tube is simple, the manufacturing process requires strict controls and precise alignments. The phosphor materials must be extremely pure to achieve the desired colors. Even a tiny variance in the amount of activator used can result in a significant change in color. Likewise, when you consider that a color television CRT requires the placement of over a million tiny dots side by side on the viewing surface, even a small error in alignment could be disastrous.

Byproducts and Recycling

The principal byproduct of CRT manufacturing is scrap glass. Much of this glass is recycled. Recycled glass with a high content of lead oxide is used to provide radiation protection in CRT funnels and has completely replaced previous sources of lead oxide for this application.

The Future

The worldwide market for cathode-ray tubes was estimated at nearly 400 million units in 1994 and is expected to grow at a 6% annual rate through 2000. The color television market is expected to grow at a 5% annual rate, while the color computer monitor market is expected to grow at a 20% rate. In the television market, the demand for larger television picture tubes with higher image resolution is expected to continue.

One important trend is the development of high definition television (HDTV), which has scanning rates more than twice that of conventional systems. This will require new electron gun designs as well as new glass materials and technologies to handle the doubled radiation rate.

Where To Learn More

Books

Braithwaite, Nicholas and Graham Weaver, eds. Electronic Materials. Butterworths, 1990.

Connelly, J.H. and D.J. Lopata. Engineered Materials Handbook, Volume 4. ASM International, 1991.

Haider, Z. Television Glass Bulb Design and Manufacturing Developments, Glass Production and Technology International. Sterling Publications, Ltd., 1992.

Periodicals

Fleischmann, Mark. "The Big Picture." Popular Science, November 1994, pp. 82-85, 92-95.

Meeks, T. "Inside the CRT: Monitor Technology Explained." PC Novice, July 1993, pp. 40-43.

[Article by: Laurel M. Sheppard/; Chris Cavette]


 
Modern Science: cathode-ray tube
cathode-ray tube or CRT

A device that can produce an image on a screen with electrical impulses.

• A television screen is a sophisticated CRT, as is the screen on which computer output is displayed.

 
Business Dictionary: Cathode Ray Tube (CRT)

Device whereby electrons are sprayed onto a viewing screen, under the direction of magnetic fields, to form patterns. Examples of CRTs include television screens and computer terminals.

 

n

The abbreviation for cathoderay tube.

 

In a colour-television tube, three electron guns (one each for red, green, and blue) fire electrons …
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In a colour-television tube, three electron guns (one each for red, green, and blue) fire electrons … (credit: Encyclopædia Britannica, Inc.)
Vacuum tube that produces images when its phosphorescent surface is struck by electron beams. CRTs can be monochrome (using one electron gun) or colour (typically using three electron guns to produce red, green, and blue images that, when combined, render a multicolour image). They come in a variety of display modes, including CGA (Color Graphics Adapter), VGA (Video Graphics Array), XGA (Extended Graphics Array), and the high-definition SVGA (Super Video Graphics Array).

For more information on cathode-ray tube, visit Britannica.com.

 
Columbia Encyclopedia: cathode-ray tube,
special-purpose electron tube in which electrons are accelerated by high-voltage anodes, formed into a beam by focusing electrodes, and projected toward a phosphorescent screen that forms one face of the tube. The beam of electrons leaves a bright spot wherever it strikes the phosphor screen. To form a display, or image, on the screen, the electron beam is deflected in the vertical and horizontal directions either by the electrostatic effect of electrodes within the tube or by magnetic fields produced by coils located around the neck of the tube. Some cathode-ray tubes can produce multiple beams of electrons and have phosphor screens that are capable of displaying more than one color. Cathode-ray tubes are used in television sets, computer monitors, automated teller machines, oscilloscopes, and radar displays.


 

Capillary refill time.

 
Wikipedia: cathode ray tube
Cathode ray tube employing electromagnetic focus and deflection
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Cathode ray tube employing electromagnetic focus and deflection
Cutaway rendering of a color CRT: 1. Electron guns 2. Electron beams 3. Focusing coils 4. Deflection coils 5. Anode connection 6. Mask for separating beams for red, green, and blue part of displayed image 7. Phosphor layer with red, green, and blue zones 8. Close-up of the phosphor-coated inner side of the screen
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Cutaway rendering of a color CRT: 1. Electron guns 2. Electron beams 3. Focusing coils 4. Deflection coils 5. Anode connection 6. Mask for separating beams for red, green, and blue part of displayed image 7. Phosphor layer with red, green, and blue zones 8. Close-up of the phosphor-coated inner side of the screen
Close-up of a color CRT.
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Close-up of a color CRT.

The cathode ray tube (CRT), invented by German physicist Karl Ferdinand Braun in 1879, is an evacuated glass envelope containing an electron gun (a source of electrons) and a fluorescent screen, usually with internal or external means to accelerate and deflect the electrons. When electrons strike the fluorescent screen, light is emitted.

The electron beam is deflected and modulated in a way which causes it to display an image on the screen. The image may represent electrical waveforms (oscilloscope), pictures (television, computer monitor), echoes of aircraft detected by radar, etc.

The single electron beam can be processed in such a way as to display moving pictures in natural colours.

The generation of an image on a CRT by deflecting an electron beam requires the use of an evacuated glass envelope which is large, deep, heavy, and relatively fragile (this has earned it the nickname "Fishbowl"). The development of imaging technologies without these disadvantages has caused CRTs to be largely displaced by flat plasma screens, liquid crystal displays, DLP, OLED displays, and other technologies.

An exception to the typical bowl-shaped CRT would be the flat CRTs[1][2] used by Sony in their Watchman series (the FD-210 was introduced in 1982). One of the last flat-CRT models was the FD-10A (last produced in 1989 as Sony moved to LCD displays in 1990). The CRT in these units was flat with the electron gun located roughly at right angles below the display surface thus requiring sophisticated electronics to create an undistorted picture free from keystoning and the like.

General description

The earliest version of the CRT was a cold-cathode diode, a modification of the Crookes tube with a phosphor-coated screen, sometimes called a Braun tube. The first version to use a hot cathode was developed by John B. Johnson (who gave his name to the term Johnson noise) and Harry Weiner Weinhart of Western Electric, and became a commercial product in 1922.

The cathode rays are now known to be a beam of electrons emitted from a heated cathode inside a vacuum tube and accelerated by a potential difference between this cathode and an anode. The screen is covered with a phosphorescent coating (often transition metals or rare earth elements), which emits visible light when excited by high-energy electrons. The beam is deflected either by a magnetic or an electric field to move the bright dot to the required position on the screen.

In television sets and computer monitors the entire front area of the tube is scanned systematically in a fixed pattern called a raster. An image is produced by modulating the intensity of the electron beam with a received video signal (or another signal derived from it). In all CRT TV receivers except some very early models, the beam is deflected by magnetic deflection, a varying magnetic field generated by coils (the magnetic yoke), driven by electronic circuits, around the neck of the tube.

Electron gun
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Electron gun

The source of the electron beam is the electron gun, which produces a stream of electrons through thermionic emission, and focuses it into a thin beam. The gun is located in the narrow, cylindrical neck at the extreme rear of a CRT and has electrical connecting pins, usually arranged in a circular configuration, extending from its end. These pins provide external connections to the cathode, to various grid elements in the gun used to focus and modulate the beam, and, in electrostatic deflection CRTs, to the deflection plates. Since the CRT is a hot-cathode device, these pins also provide connections to one or more filament heaters within the electron gun. When a CRT is operating, the heaters can often be seen glowing orange through the glass walls of the CRT neck. The need for these heaters to 'warm up' causes a delay between the time that a CRT is first turned on, and the time that a display becomes visible. In older tubes, this could take fifteen seconds or more; modern CRT displays have fast-starting circuits which produce an image within about two seconds, using either briefly increased heater current or elevated cathode voltage. Once the CRT has warmed up, the heaters stay on continuously. The electrodes are often covered with a black layer, a patented process used by all major CRT manufacturers to improve electron density.

The electron gun accelerates not only electrons but also ions present in the imperfect vacuum (some of which result from outgassing of the internal tube components). The ions, being much heavier than electrons, are deflected much less by the magnetic or electrostatic fields used to position the electron beam. Ions striking the screen damage it; to prevent this the electron gun can be positioned slightly off the axis of the tube so that the ions strike the side of the CRT instead of the screen. Permanent magnets (the ion trap) deflect the lighter electrons so that they strike the screen. Some very old TV sets without an ion trap show browning of the center of the screen, known as ion burn. The aluminum coating used in later CRTs reduced the need for an ion trap.

When electrons strike the poorly-conductive phosphor layer on the glass CRT, it becomes electrically charged, and tends to repel electrons, reducing brightness (this effect is known as "sticking"). To prevent this the interior side of the phosphor layer can be covered with a layer of aluminum connected to the conductive layer inside the tube, which disposes of this charge. It has the additional advantages of increasing brightness by reflecting towards the viewer light emitted towards the back of the tube, and protecting the phosphor from ion bombardment.

Oscilloscope tubes

For use in an oscilloscope, the design is somewhat different. Rather than tracing out a raster, the electron beam is directly steered along an arbitrary path, while its intensity is kept constant. Usually the beam is deflected horizontally (X) by a varying potential difference between a pair of plates to its left and right, and vertically (Y) by plates above and below, although magnetic deflection is possible. The instantaneous position of the beam will depend upon the X and Y voltages. It is most useful for the horizontal voltage, repeatedly, to increase linearly with time until the beam reaches the edge of the screen, then jump back to its starting value (sawtooth waveform, generated by a timebase). This causes the display to trace out the Y voltage as a function of time. Many oscilloscopes only function in this mode. However it can be useful to display, say, the voltage versus the current in an inductive component with an oscilloscope that allows X-Y input, without using the timebase.

The electron gun is always centered in the tube neck; the problem of ion production is either ignored or mitigated by using an aluminized screen.

The beam can be moved much more rapidly, and it is easier to make the beam deflection accurately proportional to the applied signal, by using electrostatic deflection as described above instead of magnetic deflection. Magnetic deflection is achieved by passing currents through coils external to the tube; it allows the construction of much shorter tubes for a given screen size. Circuit arrangements are required to approximately linearise the beam position as a function of signal current, and the very wide deflection angles require arrangements to keep the beam focussed (dynamic focussing).

In principle either type of deflection can be used for any purpose; but electrostatic deflection is best for oscilloscopes with relatively small screens and high performance requirements, while a television receiver with a large screen and electrostatic deflection would be many meters deep.

Some issues must be resolved when using electrostatic deflection. Simple deflection plates appear as a fairly large capacitive load to the deflection amplifiers, requiring large current flows to charge and discharge this capacitance rapidly. Another, more subtle, problem is that when the electrostatic charge switches, electrons which are already part of the way through the deflection plate region will only be partially deflected. This results in the trace on the screen lagging behind a rapid change in signal.

Extremely high performance oscilloscopes avoid these problems by subdividing the vertical (and sometimes horizontal) deflection plates into a series of plates along the length of the "deflection" region of the CRT, and electrically joined by a delay line terminated in its characteristic impedance; the timing of the delay line is set to match the velocity of the electrons through the deflection region. In this way, a change of charge "flows along" the deflection plate along with the electrons that it should affect, almost negating its effect on those electrons which are already partially through the region. Consequently the beam as seen on the screen slews almost instantly from the old point to the new point. In addition, because the entire deflection system operates as a matched-impedance load, the problem of driving a large capacitive load is mitigated.

It is very common for oscilloscopes to have amplifiers which rapidly chop or swap the beam, blanking the display while switching. This allows the single beam to show as two or more traces, each representing a different input signal. These are properly called multiple-trace (dual trace, quadruple trace, etc.) oscilloscopes.

Much rarer is the true dual beam oscilloscope, whose tube contains an electron gun that produces two independent electron beams. Usually, but not always, both beams are deflected horizontally by a single shared pair of plates, while each beam has its own vertical deflection plates. This allows a time-domain display to show two signals simultaneously.

Many modern oscilloscope tubes pass the electron beam through an expansion mesh. This mesh acts like a lens for electrons and has the effect of roughly doubling the deflection of the electron beam, allowing the use of a larger faceplate for the same length of tube envelope. The expansion mesh also tends to increase the "spot size" on the screen, but this tradeoff is usually acceptable.

When displaying one-shot fast events the electron beam must deflect very quickly, with few electrons impinging on the screen, leading to a faint or invisible display. A simple improvement can be attained by fitting a hood on the screen against which the observer presses his face, excluding extraneous light, but oscilloscope CRTs designed for very fast signals give a brighter display by passing the electron beam through a micro-channel plate just before it reaches the screen. Through the phenomenon of secondary emission this plate multiplies the number of electrons reaching the phosphor screen, giving a brighter display, possibly with a slightly larger spot.

The phosphors used in the screens of oscilloscope tubes are different from those used in the screens of other display tubes. Phosphors used for displaying moving pictures should produce an image which fades very rapidly to avoid smearing of new information by the remains of the previous picture; i.e., they should have short persistence. An oscilloscope will often display a trace which repeats unchanged, so longer persistence is not a problem; but it is a definite advantage when viewing a single-shot event, so longer-persistence phosphors are used.

An oscilloscope trace can be any color without loss of information, so a phosphor with maximum effective luminosity is usually used. The eye is most sensitive to green: for visual and general-purpose use the P31 phosphor gives a visually bright trace, and also photographs well and is reasonably resistant to burning by the electron beam. For displays meant to be photographed rather than viewed, the blue trace of P11 phosphor gives higher photographic brightness; for extremely slow displays, very-long-persistence phosphors such as P7, which produce a blue trace followed by a longer-lasting amber or yellow afterimage, are used.

The phosphor screen of most oscilloscope tubes contains a permanently-marked internal graticule, dividing the screen using Cartesian coordinates. This internal graticule allows for the easy measurement of signals with no worries about parallax error. Less expensive oscilloscope tubes may instead have an external graticule of glass or acrylic plastic. Most graticules can be side-illuminated for use in a darkened room.

Oscilloscope tubes almost never contain integrated implosion protection (see below). External implosion protection must always be provided, either in the form of an external graticule or, for tubes with an internal graticule, a plain sheet of glass or plastic. The implosion protection shield is often colored to match the light emitted by the phosphor screen; this improves the contrast as seen by the user.

Computer displays

Shadow mask close-up
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Shadow mask close-up
Aperture grille close-up
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Aperture grille close-up

Graphical displays for early computers used vector monitors, a type of CRT similar to the oscilloscope but typically using magnetic, rather than electrostatic, deflection. Here, the beam traces straight lines between arbitrary points, repeatedly refreshing the display as quickly as possible. Vector monitors were also used by some late-1970s to mid-1980s arcade games such as Asteroids. Vector displays for computers did not noticeably suffer from the display artifacts of Aliasing and pixelization, but were limited in that they could display only a shape's outline (advanced vector systems could provide a limited amount of shading), and only a limited amount of crudely-drawn text (the number of shapes and/or textual characters drawn was severely limited, because the speed of refresh was roughly inversely proportional to how many vectors needed to be drawn). Some vector monitors are capable of displaying multiple colors, using either a typical tri-color CRT, or two phosphor layers (so-called "penetration color"). In these dual-layer tubes, by controlling the strength of the electron beam, electrons could be made to reach (and illuminate) either or both phosphor layers, typically producing a choice of green, orange, or red.

Other graphical displays used 'storage tubes', including Direct View Bistable Storage Tubes (DVBSTs). These CRTs inherently stored the image, and did not require periodic refreshing.

Some displays for early computers (those that needed to display more text than was practical using vectors, or that required high speed for photographic output) used Charactron CRTs. These incorporate a perforated metal character mask (stencil), which shapes a wide electron beam to form a character on the screen. The system selects a character on the mask using one set of deflection circuits, and selects the position to draw the character at using a second set. The beam is activated briefly to draw the character at that position. Graphics could be drawn by selecting the position on the mask corresponding to the code for a space (in practise, they were simply not drawn), which had a small round hole in the center; this effectively disabled the character mask, and the system reverted to regular vector behaviour.

Many of the early computer displays used "slow", or long-persistence, phosphors to reduce flicker for the operator. While it reduces eyestrain for relatively static displays, the drawback of long-persistence phosphor is that when the display is changed, it produces a visible afterimage that can take up to several seconds to fade. This makes it inappropriate for animation, or for real-time dynamic information displays.

Color tubes use three different phosphors which emit red, green, and blue light respectively. They are packed together in strips (as in aperture grille designs) or clusters called "triads" (as in shadow mask CRTs). Color CRTs have three electron guns, one for each primary color, arranged either in a straight line or in a triangular configuration (the guns are usually constructed as a single unit). Each gun's beam reaches the dots of exactly one color; a grille or mask absorbs those electrons that would otherwise hit the wrong phosphor. Since each beam starts at a slightly different location within the tube, and all three beams are perturbed in essentially the same way, a particular deflection charge will cause the beams to hit a slightly different location on the screen (called a 'subpixel'). Color CRTs with the guns arranged in a triangular configuration are known as delta-gun CRTs, because the triangular formation resembles the shape of the Greek letter delta.

Dot pitch defines the "native resolution" of the display. On delta-gun CRTs, as the scanned resolution approaches the dot pitch resolution, moiré (a kind of soft-edged banding) appears, due to interference patterns between the mask structure and the grid-like pattern of pixels drawn. Aperture grille monitors do not suffer from vertical moiré, however, because the phosphor strips have no vertical detail.

The glass envelope

The outer glass allows the light generated by the phosphor out of the monitor, but (for color tubes) it must block dangerous X-rays generated by high energy electrons impacting the inside of the CRT face. For this reason, the glass is leaded. Color tubes require significantly higher anode voltages than monochrome tubes (as high as 32,000 volts in large tubes), partly to compensate for the blockage of some electrons by the aperture mask or grille; the amount of X-rays produced increases with voltage. Because of leaded glass, other shielding, and protective circuits designed to prevent the anode voltage from rising too high in case of malfunction, the X-ray emission of modern CRTs is well within approved safety limits.

CRTs have a pronounced triode characteristic, which results in significant gamma (a nonlinear relationship between beam current and light intensity). In early televisions, screen gamma was an advantage because it acted to compress the screen contrast. However in systems where linear response is required (such as when desktop publishing), gamma correction is applied. The gamma characteristic exists today in all digital video systems.

CRT displays accumulate a static electrical charge on the screen, unless preventive measures are taken. This charge does not pose a safety hazard, but can lead to significant degradation of image quality through attraction of dust particles to the surface of the screen. Unless the display is regularly cleaned with a dry cloth or special cleaning tissue (using ordinary household cleaners may damage anti-glare protective layer on the screen), after a few months the brightness and clarity of the image drops significantly.

The high voltage (EHT) used for accelerating the electrons is provided by a transformer. For CRTs used in televisions, this is usually a flyback transformer that steps up the line (horizontal) deflection supply to as much as 32,000 volts for a color tube (Monochrome tubes and specialty CRTs may operate at much lower voltages). The output of the transformer is rectified and the pulsating output voltage is smoothed by a capacitor formed by the tube itself (the accelerating anode being one plate, the glass being the dielectric, and the grounded (earthed) Aquadag coating on the outside of the tube being the other plate). Before all-glass tubes, the structure between the screen and the electron gun was made from a heavy metal cone which served as the accelerating anode. Smoothing of the EHT was then done with a high voltage capacitor, external to the tube itself. In the earliest televisions, before the invention of the flyback transformer design, a linear high-voltage supply was used; because these supplies were capable of delivering much more current at their high voltage than flyback high voltage systems, in the case of an accident they proved extremely deadly. The flyback circuit design addressed this; in the case of a fault, the flyback system delivers relatively little current, making a person's chance of surviving a direct shock from the high voltage anode (the suction cup on the back) lead more hopeful (though by no means guaranteed).

The future of CRT technology

CRT screens have much deeper cabinets compared to LCD screens for a given area, however, they can display higher resolutions on a smaller screen. Also, LCDs have worse color rendition due to the fluorescent lights used as backlights, even though they can be brighter overall. The result is that CRTs are useful for displaying photos with a high pixels per unit area and correct color balance, and for having large desktop area concentrated into a small screen. Having 1600 × 1200 resolution in 18 inch 4:3 rather than 20–24 inch on most LCDs also allows less eye movement to view different parts of the screen. In addition to offering high-resolutions in a smaller screen area, they offer the resolutions more cheaply for a given resolution. However, the end of most high-end CRT production in the mid 2000s (including high-end Sony, NEC, and Mitsubishi product lines) means an erosion of the CRT's capability.

In general, rear-projection displays and LCDs require less power per display area, but plasma displays consume as much as or more than CRTs.[1] However, CRTs still find adherents in computer gaming[2][3] because of higher resolution per initial cost and small response time. CRTs are also still popular in the printing and broadcasting industries as well as in the professional video, photography, and graphics fields due to their greater color fidelity and contrast, better resolution when displaying moving images, and better view from angles, although improvements in LCD technology increasingly alleviate these concerns. The demand for CRT screens is falling rapidly,[4] and producers are responding to this trend. For example, in 2005 Sony announced that they would stop the production of CRT computer displays. Similarly, German manufacturer Loewe ceased production of CRT TVs in December 2005. It has been common to replace CRT-based televisions and monitors in as little as 5–6 years, although they generally are capable of satisfactory performance for a much longer time.

This trend is less progressed in television CRT displays. Due to the high cost of large LCD panels and plasma displays, a market niche for CRTs still exists as a cheaper alternative to these technologies. In addition some videophiles like to purchase CRT televisions due to the fact that pixels are not fixed. This allows perceived better image quality, because CRT displays do not have fixed native resolutions. Non-native resolutions on Plasma, DLP, LCD and OLED technology cause blurring of the image. For example: The perceived image quality of a progressive-scan DVD player on a CRT television is much better than on a 1080P Plasma Television. This is because the 1080i CRT can display 480P natively due to it's ability to change the size of the pixels on the display. Fixed Pixel technology (used in PDP, LCD, DLP and OLED technology) requires the display to use many more pixels to display the lower resolution, thus causing "blurring" of the image. The effect is similar to the digital zoom feature on a digital camera; the display blows up the pixels and fills in the dots, thus fixed pixel displays interpolate the lower resolution signal to a higher resolution. Techniques such as anti-aliasing and video scaling minimize this issue, but the image quality is still considered better on a CRT despite these techniques. Not having fixed pixels allows image quality to be superior for lower resolution sources, such as DVD players and older generation game consoles. 1080P/i fixed pixel displays have an even larger issue with lower resolution sources due to the difference in the native resolution and input resolution from the device hooked up to the television. Since (as of September 2007), most television programming is still only available in SDTV, users who watch regular (non HDTV) programming will benefit greatly in terms of image quality by using a CRT HDTV rather than a fixed pixel display.

In the United Kingdom, the largest retailer of domestic electronic equipment, DSG (Dixons) reported that CRT models made up 80–90% of the volume of televisions sold at Christmas 2004 and 15–20% a year later, and that they were expected to be less than 5% at the end of 2006. Dixons have announced that they will cease selling CRT televisions in 2007.[5]

Magnets

Magnets should never be put next to a color CRT, as they may cause magnetisation of the shadow mask, and in severe cases can permanently distort it mechanically, which will cause incorrect colors to appear in the magnetised area. This is called a "purity" problem, because it affects the purity of one of the primary colors, with the residual magnetism causing the undesired deflection of electrons from one gun to the wrong color's phosphor patch. This can be expensive to have corrected, although it may correct itself over a few days or weeks. Most modern television sets and nearly all newer computer monitors have a built-in degaussing coil, which upon power-up creates a brief, alternating magnetic field which decays in strength over the course of a few seconds (typically, the decay is implemented with a specialized resistor in the circuit which increases resistance with its increasing temperature as a result of the current passing through it). The coil's interaction with the shadow mask, screen band and chassis components is the reason for the characteristic 'hum' associated with turning on many CRT-equipped displays. This degaussing field is strong enough to remove most cases of shadow mask magnetisation.

Spectra of constituent blue, green and red phosphors in a common CRT
Enlarge
Spectra of constituent blue, green and red phosphors in a common CRT

It is possible to purchase or build an external degaussing coil, which can aid in demagnetising older sets, or in cases where the built-in coil is ineffective.

A transformer, which produces a large alternating magnetic field (one can typically be found in soldering guns, though not soldering irons), may also be used to degauss a monitor, by holding it up to the center of the monitor, activating it, and slowly moving the gun in ever wider concentric circles past the edge of the monitor until the shimmering colors can no longer be seen (if a soldering gun is being used, ensure that the hot tip is facing away from the glass). To see the shimmering colors clearly, you may need to display a white or light-colored screen. This process may need to be repeated several times to fully remove severe magnetisation.

In extreme cases, very strong magnets such as the now popular neodymium iron boron, or NIB magnets, can actually deform (and likely, permanently bend) the shadow mask. This will create an area of impure color rendition on the screen and if the shadow mask has been bent, such damage usually can't be repaired. Subjecting an old black and white television or monochrome (green or amber screen) computer monitor to magnets is generally harmless; this can be used as an effective demonstration tool for seeing the immediate and dramatic effect of a magnetic field on moving charged particles.

Health concerns

Electromagnetic

Some believe the electromagnetic fields emitted by CRT monitors constitute a health hazard to the functioning of living cells. Exposure to these fields diminishes considerably at distances of 85 cm or farther according to the inverse square law, which describes the propagation of all electromagnetic radiation.[citation needed]


See also: Electromagnetic radiation and health and Bioelectromagnetics

Ionizing radiation

CRTs can emit a small amount of X-ray band radiation as a result of the electron beam's bombardment of the shadow mask/aperture grille and phosphors. Almost all of this radiation is blocked by the thick leaded glass in the screen, so the amount of radiation escaping the front of the monitor is widely considered harmless. The Food and Drug Administration regulations in 21 C.F.R. 1020.10 are used to strictly limit, for instance, television receivers to 0.5 milliroentgens per hour (mR/h) (0.13 µC/(kg·h) or 36 pA/kg) at a distance of 5 cm from any external surface; most CRT emissions fall well below this limit.[6]

Early color television receivers (many of which are now highly collectible, see CT-100) were especially vulnerable due to primitive high voltage regulation systems. X-ray production is generally negligible in black-and-white sets (due to low acceleration voltage and beam current), and in virtually every color display since the late 1960s, when systems were added to shut down the horizontal deflection system (and therefore high voltage supply) should regulation of the acceleration voltage fail.

All television receivers and CRT displays equipped with a vacuum tube based high voltage rectifier or high voltage regulator tube also generate X-rays in these stages. These stages are universally housed in a metal enclosure called the "high voltage cage" to substantially reduce (and effectively eliminate) exposure. As examples, a 1B3 and a 6BK4 vacuum tube would be installed inside this metal enclosure. For both X-ray and electrical safety reasons, the set should never be operated with the cover of the high voltage cage opened.

Toxicity

CRTs may contain toxic phosphors within the glass envelope. The glass envelopes of most modern CRTs are made from heavily leaded glass, which may represent an environmental hazard. Indirectly heated vacuum tubes (including CRTs) use barium compounds and other reactive materials in the construction of the cathode and getter assemblies; normally this material will be converted into oxides upon exposure to the air, but care should be taken to avoid contact with the inside of all broken tubes.

In some jurisdictions, discarded CRTs are regarded as toxic waste. In October 2001, the United States Environmental Protection Agency created rules stating that CRTs must be brought to special recycling places. In November 2002, the EPA began fining companies that disposed of CRTs through landfills or incineration. Regulatory agencies, local and statewide, monitor the disposal of CRTs and other computer equipment.

In Europe, disposal of CRT televisions and monitors are covered by the WEEE Directive.

Flicker

The constant refreshing of a CRT can cause headaches in migraine sufferers and seizures in epileptics, if they are photosensitive. Screen filters are available to reduce these effects. A high refresh rate (above 75 Hz) also helps to negate these effects.

High voltage

CRTs operate at very high voltages, which can persist long after the device containing the CRT has been switched off and/or unplugged, sometimes for years. Residual charges of hundreds of volts can also remain in large capacitors in the power supply circuits of the device containing the CRT; these charges may persist. Modern circuits contain bleeder resistors, to ensure that the high-voltage supply is discharged to safe levels within a couple of minutes at most. These discharge devices can fail even on a modern unit and leave these high voltage charges present. The final anode connector on the bulb of the tube carries this high voltage.

Implosion

A high vacuum exists within all CRT monitors. If the outer glass envelope is damaged, a dangerous implosion may occur. Due to the power of the implosion, glass may actually explode outwards. This shrapnel can travel at dangerous and potentially fatal velocities. While modern CRT used in televisions and computer displays have epoxy-bonded face-plates or other measures to prevent shattering of the envelope, CRTs removed from equipment must be handled carefully to avoid personal injury.

See also


References

  1. ^ "The basics of TV power", CNET, 2007. Retrieved on 2007-01-13. 
  2. ^ Tech-tips: Gaming Gear Checklist (PDF). Geeks.com. Retrieved on 2007-08-15.
  3. ^ 14 Gaming Myths Exposed. GamePro.com (February 15, 2007). Retrieved on 2007-08-15.
  4. ^ Wong, May. "Flat Panels Drive Old TVs From Market", AP via Excite News, October 22, 2006. Retrieved on 2006-10-22. 
  5. ^ "The future is flat as Dixons withdraws sale of 'big box' televisions", London Evening Standard, November 26, 2006. Retrieved on 2006-12-03. 
  6. ^ SUBCHAPTER J--RADIOLOGICAL HEALTH (21CFR1020.10). U.S. Food and Drug Administration (April 12006). Retrieved on 2007-08-13.

Selected patents

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