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cigar

  (sĭ-gär') pronunciation
n.

A compact roll of tobacco leaves prepared for smoking.

[Spanish cigarro, possibly from Maya sik’ar, from sik, tobacco.]


 
 
How Products are Made: How is a cigar made?

Background

A cigar is a tobacco leaf wrapped around a tobacco leaf filling. Bigger than a cigarette, and taking longer to smoke, the cigar is considered by aficionados to be the finest way to enjoy tobacco.

Cigars come in several shapes and sizes. The standard shape is the round-headed cigar with parallel sides. Perfecto refers to a cigar with a pointed head and tapering sides; Panatella is a long, thin, straight cigar; Cheroot is an open-ended cigar, usually made in India or Asia. A special vocabulary denotes cigar sizes. From the smallest [3.5 in (8.9 cm)] to the largest [7.5 in (19 cm)] they are the Half Corona, Tres Petit Corona, Petit Corona Corona, Corona Grande, Lonsdale, and Double Corona. A set of initials usually stamped on the bottom or side of a box of cigars refers to the color of the tobacco leaf: C C C is Claro (light); C C means Colorado-Claro (medium); C means Colorado (dark); and C M stands for Colorado-Maduro (very dark). The darker leaf is generally the stronger tobacco.

History

The earliest cigars were probably those rolled by native Cubans. Columbus encountered Cubans smoking crude cigars, and subsequent Spanish and Portuguese expeditions to the New World brought back cigars to Europe. Many sailors smoked cigars, and brought the habit to port cities, but the habit did not become widely popular until the end of the eighteenth century. Cigar factories existed in Spain at this time, and in the 1780s factories were established in France and Germany as well. English officers who fought in Spain during the Napoleonic Wars brought cigars home to England, where they became a fad with the upper classes. Cigars were expensive, especially because of high import duties on them, and by the end of the nineteenth century, they had become a mark of luxury. Smoking cigars was for men only (even smoking in sight of a woman was considered vulgar), and special smoking clubs called divans sprang up where men could enjoy their habit.

In the twentieth century, cigars were associated with notable public figures, from presidents to gangsters to entertainers. Winston Churchill, Calvin Coolidge, Al Capone, and Groucho Marx, to name a few, were all avid cigar smokers. After World War II, the cigar increasingly became the old man's smoke. Instead of being considered suave, the cigar became something conspicuously inelegant. This perception of the cigar has reversed recently, as cigar smoking became newly fashionable in the 1990s. Special cigar clubs and cigar "smoke out" dinners in cities across the United States in the 1990s put forth a revamped image of the cigar as a luxurious vice for men and also women to enjoy. By the mid-1990s, there were an estimated eight million cigar smokers in the United States, and cigar manufacturers were hard pressed to meet booming demand.

Though the finest cigars still come from Cuba, cigars are manufactured all across the globe. As early as 1610, cigar tobocco was grown in Massachusetts, and other early centers of tobacco cultivation were the Philippines, Java, Ceylon (Sri Lanka), and Russia. American cigar tobacco was mostly exported to the West Indies, rolled there, and then imported as finished cigars, until the beginning of the nineteenth century. A domestic cigar industry developed after 1801, and by 1870 there were cigar factories all across the country. Tampa, Florida, was a center for cigar manufacturing, though Pennsylvania, Connecticut, and New York also had hundreds of cigar factories.

Cigars were made by hand until the beginning of the twentieth century. The industry mechanized rapidly between 1910 and 1929. The number of cigar factories in the United States fell dramatically—from almost 23,000 in 1910 to only around 6,000 in 1929—but the mechanized factories produced many more cigars than the old handwork ones. Today, the finest cigars are still made entirely by hand. But the majority are made either entirely or partially by machine.

Raw Materials

The principle raw material of the cigar is the leaf of the tobacco plant (Nicotiana tabacum).The tobacco plant grows in many climates, but the finest cigar tobacco is grown in Cuba, Jamaica, and the Dominican Republic. A cigar requires three kinds of tobacco leaf as its raw material. Small or broken tobacco leaves are used for the filler. Whole leaves are used for an inside wrapper, called the binder. The binder leaf can be of second quality or imperfect. Its appearance is not important. A large, finely textured leaf of uniform appearance is used for the outside wrapper. Some cigars are made with the leaves all from the same region. Others may be wrapped in a high-quality leaf (from Cuba for example) but filled with poorer quality leaf from another region. Secondary raw materials include a tasteless gum to stick the end of the wrapper together, flavoring agents that are sometimes sprayed on the filler leaves, and paper used for the band placed around each cigar.

Most machine-made cigars use homogenized tobacco leaf (HTL) for the binder, and often for the wrapper as well. HTL is made from tobacco leaf scraps that are pulverized, mixed with vegetable gum, and rolled into sheets. HTL is stronger and more uniform than whole tobacco leaf, and so is more suitable for use in cigar-making machines. When HTL is used for the wrapper, the manufacturer may add flavorings to it.

The Manufacturing
Process

Cultivation of tobacco

  • Tobacco plants are seeded indoors, and transplanted into fields after six to 10 weeks. The plants are carefully pruned so the leaves grow to the necessary size. Plants that produce the outer wrappers of cigars are usually kept covered with cloth to protect them from the sun. The plants take several months to mature in the fields.

Curing

  • After harvesting, the tobacco leaves must be cured in order to develop their characteristic aroma. The leaves are cured when they have passed from bright green flexible fresh leaves to dried brown or yellowish leaves. Chemically, the naturally occurring chlorophyll in the leaf gradually breaks down and is replaced by carotene. To cure, the harvested plants are strung to narrow strips of wood called laths. The laths are hung from the ceiling of a well-ventilated curing barn. In dry weather, they may cure simply by hanging, a process called air curing. The leaves may also be flue-cured. In this method, the laths are hung in a small barn which is heated from 90-170°F (32.2-77°C). The temperature must be carefully monitored in order to prevent extreme rapid drying. Sawdust or hardwood may also be burned in the curing barn, to aid in drying the leaves and impart an aroma.

Fermenting

  • After the leaves are cured, they are sorted by color and size. Small or broken leaves are used for the cigar filler, large leaves for the inner wrapper or binder, and large, fine leaves, usually grown in shade or under cloth, are set aside for the outer wrapper. The leaves are tied into bundles called hands of 10 or 15 leaves each. The hands are packed in boxes or in large casks called hogsheads. The tobacco is kept in the hogshead for a period of from six months to five years. The leaves undergo chemical changes during this period referred to as fermentation. During fermentation, the aroma and taste of the leaf develops. Cigar tobacco is usually fermented longer than other tobacco. Fermentation for two to five years is typical for high quality cigars. After fermentation, the leaves are manually sorted again by highly trained workers.

Stripping

  • 4 The filler leaves must have their main vein (or stem) removed, or else the cigar will not burn evenly. This can be done by hand or machine. Manually, a worker with a thimble knife fitted to his or her finger clips the vein near the tip and pulls it down. Then the worker stacks the stripped leaves in piles (called books or pads). Mechanically, a worker inserts the tobacco leaves into a machine under a grooved, circular knife. By depressing a foot treadle, the worker causes the knife to lower and cut out the vein. The worker can stop the machine with the foot treadle, and stack the stripped leaves.

    The stripped leaves are wrapped in bales and stored for further fermentation. The bales may be shipped at this point, if final production resides elsewhere. Just before the leaves are ready for manufacture into cigars, they are steamed to restore lost humidity, and sorted again.

Hand rolling

  • Fine cigars are rolled by hand. Cigar rolling is skilled work: it may take a year for a roller to become proficient. The filler must be packed evenly for the cigar to burn smoothly, and the wrapper should be wound in an even spiral around the cigar. Hand cigar makers usually work in small factories. Each worker sits at a small table with a tray of sorted tobacco leaves on it and space to roll out the cigar. First the worker selects from two to six leaves for the filler. These are placed one on top of the other and rolled into a bunch. Then the worker places the bunch on the binder leaf and rolls the binder leaf cylindrically around the filler. The unfinished cigars are placed in an open wooden mold that holds them in shape until they can be wrapped.
  • 6 Wrapping is the most difficult step. The worker takes the partially completed cigar out of the mold and places it on the wrapper leaf. With a special rounded knife called a chaveta, the worker trims off any irregularities from the filler. Then the worker rolls the wrapper leaf around the filler and binder three and a half times, and secures it at the end with a small amount of vegetable paste. The worker cuts a small round piece out of a different wrapper leaf. This is sometimes done by tracing around a coin. This circle is then attached to the end of the cigar with paste. The worker has completed the cigar, though it still must be tested, sorted and packed.

    Cigars may be made by hand in teams. Some workers may make the bunch and wrap it in the binder, and then the more delicate finishing work of rolling the wrapper is left to more skilled workers.

Machine rolling

  • 7 The majority of cigars are made today by machine. A typical cigar machine may require several workers to tend to its different functions. One worker feeds tobacco leaves onto a feed belt between guide bars that are adjusted for the length of cigar desired. The machine bunches the leaves, forming the filler. A second worker places binder leaf (or HTL) onto the binder die. The leaf is held down by suction, and the machine cuts it to the proper size. The filler then drops onto the binder die. The machine rolls the binder around the filler. A third worker places the wrapper leaf (or HTL) on a wrapper die. The partially completed cigar drops onto the wrapper die, and the machine rolls the wrapper around the cigar. A fourth worker inspects the completed cigars and places them in trays.

    The finished cigars are passed to an examiner. The examiner inspects the cigars for imperfections and checks them for proper weight, size, shape, and condition of the wrapper. The examiner may correct imperfections by patching wrappers or re-shaping heads.

Finishing and packing

  • Cigars that pass inspection are placed on trays and passed to a banding and wrapping machine. A worker places the cigars in a hopper, and the machine places a band around them. The same machine may also wrap the cigars in cellophane. The ringed cigars may be also passed to workers expert in sorting by shade. They sort the finished cigars according to minute variations in wrapper color. Cigars with the same wrapper shade are then boxed together.

Quality Control

Cigars are checked for quality during each step of the manufacturing process. The quality of the tobacco leaves is very important, and leaves are sorted and inspected after curing, after fermentation, and before they are made into cigars. The finished cigars must be checked for consistent diameter, weight, size, draw (how well smoke can be sucked through them), and for any imperfections in the wrapper or in the shape. Cigar factories employ personnel to maintain the manufacturing machinery so that cigar measurements are consistent. In many smaller tobacco factories the final inspections are done by eye. A worker places cigars through a ring to check diameter and measures their length with a ruler. Appearance is critical to the individual cigar, and a box of cigars must also be inspected so that at least the top layer is consistent in color. The quality of the wrapping must be inspected for hand-rolled cigars. The veins of the wrapper should appear in a uniform spiral, and the leaf must be smooth and taut.

Where to Learn More

Books

Sherman, Joel and Nat Sherman. A Passion for Cigars. Andrews and McMeel, 1996.

Periodicals

DeGeorge, Gail, and Ivette Diaz. "I'm Rolling As Fast As I Can." Business Week, September 2, 1996, p. 46.

Flanagan, William G. and Toddi Gutner. "Cigar Power." Forbes, August 1, 1994, pp. 100-101.

Pruzan, Todd. "Stogies for Fogies? Puffing Now Upscale." Advertising Age, August 21, 1995, p. 1, 12.

[Article by: Angela Woodward]


 

Cylindrical roll of tobacco for smoking, consisting of cut tobacco filler formed in a binder leaf and with a wrapper leaf rolled spirally around the bunch. Wrapper leaf, the most expensive leaf used in cigars, must be strong, elastic, silky in texture, and even in colour; it must have a pleasant flavour and good burning properties. Cigars are bigger than cigarettes, and the odour and smoke they produce are stronger. Cigars were being smoked by Maya Indians by the 10th century; they were reported back to Spain by Christopher Columbus and other explorers and became popular there long before they spread to other European countries.

For more information on cigar, visit Britannica.com.

 
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Wikipedia: cigar


Four cigars of different brands (from top: H. Upmann, Montecristo, Macanudo, Romeo y Julieta)
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Four cigars of different brands (from top: H. Upmann, Montecristo, Macanudo, Romeo y Julieta)
An airtight cigar storage tube and a double guillotine-style cutter
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An airtight cigar storage tube and a double guillotine-style cutter
Individual Woodtip Swisher Sweets Cigar
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Individual Woodtip Swisher Sweets Cigar

A cigar is a tightly rolled bundle of dried and fermented tobacco, one end of which is ignited so that its smoke may be drawn into the smoker's mouth through the other end. Most cigar smokers do not inhale the smoke.

The English cigar comes from the Spanish cigarro, which in turn derives from the Mayan word for tobacco, siyar; see the entry for cigarro at the Spanish Royal Academy's online dictionary [1].

Cigar tobacco is grown in significant quantities in Brazil, Cameroon, Cuba, Dominican Republic, Honduras, Indonesia, Mexico, Nicaragua, the Philippines, and the United States, Havana cigars from Cuba being particularly famous.

History

The indigenous inhabitants of the islands of the Caribbean Sea and Mesoamerica have smoked cigars since as early as the 10th century, as evidenced by the discovery of a ceramic vessel at a Mayan archaeological site in Uaxactún, Guatemala, decorated with the painted figure of a man smoking a primitive cigar. Explorer Christopher Columbus is generally credited with the introduction of smoking to Europe.

Two of Columbus's crewmen during his 1492 journey, Rodrigo de Jerez and Luis de Torres, are said to have disembarked in Cuba and taken puffs of tobacco wrapped in maize husks, thus becoming the first European cigar smokers.

Around 1592, the Spanish galleon "San Clemente" brought 50 kg of Cuban tobacco seed to the Philippines over the Acapulco-Manila trade route. The seed was then distributed among the Roman Catholic missions, where the clerics found excellent climates and soils for growing high-quality tobacco on Philippine soil.

In the 19th century, cigar smoking was common, while cigarettes were still comparatively rare. The cigar business was an important industry, and factories employed many people before mechanized manufacturing of cigars became practical. Many modern cigars, as a matter of prestige, are still rolled by hand; some boxes bear the phrase Totalmente a mano, "Totally by hand," as proof.

Manufacture

Cigar makers in Puerto Rico, 1942
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Cigar makers in Puerto Rico, 1942

Tobacco leaves are harvested and aged using a process that combines use of heat and shade to reduce sugar and water content without causing the large leaves to rot. This first part of the process, called curing, takes between 25 and 45 days and varies substantially based upon climatic conditions as well as the construction of sheds or barns used to store harvested tobacco. The curing process is manipulated based upon the type of tobacco, and the desired color of the leaf. The second part of the process, called fermentation, is carried out under conditions designed to help the leaf die slowly and gracefully. Temperature and humidity are controlled to ensure that the leaf continues to ferment, without rotting or disintegrating. This is where the flavor, burning, and aroma characteristics are primarily brought out in the leaf.

Once the leaves have aged properly, they are sorted for use as filler or wrapper based upon their appearance and overall quality. During this process, the leaves are continually moistened and handled carefully to ensure each leaf is best used according to its individual qualities. The leaf will continue to be baled, inspected, unbaled, reinspected, and baled again repeatedly as it continues its aging cycle. When the leaf has matured according to the manufacturer's specifications, it will be used in the production of a cigar.

Quality cigars are still hand-made. An experienced cigar-roller can produce hundreds of very good, nearly identical, cigars per day. The rollers keep the tobacco moist—especially the wrapper—and use specially designed crescent-shaped knives, called chavetas, to form the filler and wrapper leaves quickly and accurately. Once rolled, the cigars are stored in wooden forms as they dry, in which their uncapped ends are cut to a uniform size. From this stage, the cigar is a complete product that can be "laid down" and aged for decades if kept as close to 70 degrees Fahrenheit (21 degrees Celsius), and 70% relative humidity, as the environment will allow. According to some experts,[attribution needed] however, long-term cigar aging requires significantly lower storage temperatures (for example, 40 degrees Fahrenheit is recommended for a 50 year storage). The higher temperatures which are usually used in standard cigar storage will cause the deterioration of the cigar after several years, resulting an eventual corruption of the cigar's flavor. Once cigars have been purchased, proper storage is usually accomplished by keeping the cigars in a specialized wooden box, or humidor, where conditions can be carefully controlled for long periods of time. Even if a cigar becomes dry, it can be successfully re-humidified so long as it has not been handled carelessly.

Some cigars, especially premium brands, use different varieties of tobacco for the filler and the wrapper. "Long filler cigars" are a far higher quality of cigar, using long leaves throughout. These cigars also use a third variety of tobacco leaf, a "binder", between the filler and the outer wrapper. This permits the makers to use more delicate and attractive leaves as a wrapper. These high-quality cigars almost always blend varieties of tobacco. Even Cuban long-filler cigars will combine tobaccos from different parts of the island to incorporate several different flavors.

In low-grade cigars, chopped up tobacco leaves are used for the filler, and long leaves or even a type of "paper" made from tobacco pulp is used for the wrapper which binds the cigar together.

Historically, a lector or reader was always employed to entertain the cigar factory workers. This practice became obsolete once audio books for portable players became available, but it is still practiced in some Cuban factories. The name for the Montecristo cigar brand may have arisen from this practice. (See Cigar Brands).

Families in the cigar industry

Nearly all modern cigar makers are members of long-established cigar families, or purport to be. The art and skill of hand-making premium cigars has been passed from generation to generation; families are often shown in many cigar advertisements and packaging.

In 1992 Cigar Aficionado magazine created the "Cigar Hall of Fame"[1] to recognize families in the cigar industry. To date, six individuals have been inducted into the Hall of Fame for their families' contributions to the cigar industry:

The oldest family-owned premium cigar company in the USA is the J.C. Newman Cigar Company, a four-generation family with headquarters in Tampa's Ybor City cigar district, which has been making their Cuesta-Rey cigars since 1895. Other brands include La Unica, Diamond Crown and Rigoletto.

Perhaps the best known cigar family in the world is the Arturo Fuente family. Now led by father and son Carlos Fuente, Sr. and Jr., the Fuente Family has been rolling their Arturo Fuente, and Montesino cigars since 1916. The release of the Fuente Fuente OpusX in 1995 heralded the first quality wrapper grown in the Dominican Republic.

The oldest Dominican Republic cigar-maker is the León family, who have been making their León Jimenes and La Aurora cigars on the island since 1905.

Not only are premium cigar-makers typically families, but so are those who grow the premium cigar tobacco. The Oliva Family has been growing cigar tobacco since 1934 and their family's tobacco is found in nearly every major cigar brand sold on the US market.

Some families, such as the well-known Padrons, have crossed over from tobacco growing to cigar making. While the Padron family has been growing tobacco since the 1850s, they began making cigars that bear their family's name in 1964.

Like the Padrons, the Carlos Torano family first began growing tobacco in 1916 before they started rolling their own family's brands, which also bear the family name, in the 1990s.

Even the premium cigars made by the cigar industry's two corporate conglomerates, Altadis and Swedish Match, are overseen by members of two cigar families, Altadis' Benjamin Menendez and Swedish Match's Ernesto Perez-Carrillo.

Families are such an important part of the premium cigar industry that the term "Cigar Family" is a registered trademark of the Arturo Fuente and J.C. Newman families and is used to distinguish and identify their families, premium cigar brands, and charitable foundation.

Composition

Cigars are composed of three types of tobacco leaves, whose variations determine smoking and flavor characteristics:

Wrappers

A cigar's outermost leaves, or wrapper, come from the widest part of the plant. The wrapper determines much of the cigar's character and flavor, and as such its color is often used to describe the cigar as a whole. Colors are designated as follows, from lightest to darkest:

  • Double Claro – very light, slightly greenish (also called Candela, American Market Selection or jade); achieved by picking leaves before maturity and drying quickly; often grown in Connecticut
  • Claro – light tan or yellowish. Indicative of shade-grown tobacco.
  • Natural – light brown to brown; generally sun-grown.
  • Colorado Claro – mid-brown; particularly associated with tobacco grown in the Dominican Republic or in Cuba
  • Colorado – reddish-brown (also called Rosado)
  • Colorado Maduro – dark brown; particularly associated with Honduras or Cuba-grown tobacco
  • Maduro – dark brown to very dark brown
  • Oscuro – a.k.a. "Double Maduro", black, often oily in appearance; mainly grown in Cuba, Nicaragua, Brazil, Mexico, and Connecticut, USA

Some manufacturers use an alternate designation:

  • American Market Selection (AMS) – synonymous with Double Claro
  • English Market Selection (EMS) – can refer to any color stronger than Double Claro but milder than Maduro
  • Spanish Market Selection (SMS) – either of the two darkest colors, Maduro and Oscuro

It is often thought, mistakenly, that the darker the wrapper, the fuller the flavor. In fact it is the blend of the filler which dictates the flavour. If anything, dark wrappers add a touch of sweetness and light ones a hint of dryness to the taste.

Fillers

The majority of a cigar is made up of fillers, wrapped-up bunches of leaves inside the wrapper. Fillers of various strengths are usually blended to produce desired cigar flavors. The more oils present in the tobacco leaf, the stronger (less dry) the filler. Types range from the minimally-flavored Volado taken from the bottom of the plant, through the light-flavored Seco (dry) taken from the middle of the plant, to the strong Ligero from the upper leaves exposed to the most sunlight. Fatter cigars of larger gauge hold more filler, with greater potential to provide a full body and complex flavor. When used, Ligero is always folded into the middle of the filler because it burns slowly.

Fillers can be either long or short; long filler uses whole leaves and is of a better quality, while short filler, also called "mixed," uses chopped leaves, stems, and other bits. Recently some manufacturers have created what they term "medium filler" cigars. They use larger pieces of leaf than short filler without stems, and are of better quality than short filler cigars. Short filler cigars are easy to identify when smoked since they often burn hotter and tend to release bits of leaf into the smoker's mouth. Long filled cigars of high quality should burn evenly and consistently. Also available is a filler called "Sandwich" (sometimes "Cuban Sandwich") which is a cigar made by rolling short leaf inside long outer leaf.

Binders

Binders are elastic leaves used to hold together the bunches of fillers.

Size and shape

World's largest cigar at the Tobacco and Matchstick Museum in Skansen, Stockholm, Sweden.
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World's largest cigar at the Tobacco and Matchstick Museum in Skansen, Stockholm, Sweden.

Cigars are commonly categorized by the size and shape of the cigar, which together are known as a vitola.

The size of a cigar is measured by two dimensions: its ring gauge (its diameter in sixty-fourths of an inch) and its length (in inches). For example, most non-Cuban robustos have a ring gauge of approximately 50 and a length of approximately 5 inches. Robustos which are of Cuban origin always have a ring gauge of 50 and a length of 4 7/8 inches.[citation needed]

See also Factory Name.

Parejo

The most common shape is the parejo, which has a cylindrical body, straight sides, one end open, and a round tobacco-leaf "cap" on the other end which must be sliced off, have a V-shaped notch made in it with a special cutter, or punched through before smoking.

Parejos are designated by the following terms:

  • Coronas
    • Rothschilds (4 1/2" x 50) after the Rothschild family
    • Robusto (4 7/8" x 50)
    • Hermosos No. 4 (5" x 48)
    • Mareva/Petit Corona (5 1/8" x 42)
    • Corona (5 1/2" x 42)
    • Corona Gorda (5 5/8" x 46)
    • Toro (6" x 50)
    • Corona Grande (6 1/8" x 42)
    • Cervantes/Lonsdale (6 1/2" x 42), named for Hugh Cecil Lowther, 5th Earl of Lonsdale
    • Dalia (6 3/4" x 43)
    • Julieta, also known as Churchill (7" x 47), named for Winston Churchill
    • Prominente/Double Corona (7 5/8" x 49)
    • Presidente (8" x 50)
    • Gran Corona ("A") (9 1/4" x 47)
  • Panatelas – longer and generally thinner than Coronas
    • Small Panatela (5" x 33)
    • Carlota (5 5/8" x 35)
    • Short Panatela (5" x 38)
    • Slim Panatela (6" x 34)
    • Panatela (6" x 38)
    • Deliciados/Laguito No. 1 (7 1/4" x 38)

Figurado

Cigar Shapes.
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Cigar Shapes.

Irregularly-shaped cigars are known as figurados and are sometimes considered of higher quality because they are more difficult to make.

Historically, especially during the 19th century, figurados were the most popular shapes, however, by the 1930s, they had fallen out of fashion and all but disappeared. They have, however, recently received a small resurgence in popularity, and there are currently many brands(manufacturers) that produce figurados alongside the simpler parejos. The Cuban cigar brand Cuaba only has figurados in their range.

Figurados include the following:

  • Torpedo - Like a parejo except that the cap is pointed.
  • Pyramid - Has a broad foot and evenly narrows to a pointed cap.
  • Perfecto - Narrow at both ends and bulged in the middle.
  • Presidente/Diadema - shaped like a parejo but considered a figurado because of its enormous size and occasional closed foot akin to a perfecto.
  • Culebras - Three long, pointed cigars braided together.
  • Tuscanian - The typical Italian cigar, created in the early nineteenth century when Kentucky tobacco was hybridized with local varieties and used to create a long, tough, slim cigar thicker in the middle and tapered at the ends, with a very strong aroma. It is also known as a cheroot, which is the largest selling cigar shape in the United States.

Arturo Fuente, a large cigar manufacturer based in the Dominican Republic, has also manufactured figurados in exotic shapes ranging from chili peppers to baseball bats and American footballs. They are highly collectible and extremely expensive, when publicly available. In practice, the terms Torpedo and Pyramid are often used interchangeably, even among very knowledgeable cigar smokers. Min Ron Nee, the Hong Kong-based cigar expert whose work "An Illustrated Encyclopaedia of Post-Revolution Havana Cigars" is considered to be the definitive work on cigars and cigar terms, defines Torpedo as "cigar slang." Nee thinks the majority is right (because slang is defined by majority usage) and torpedoes are pyramids by another name.

Flavour

Each brand and type of cigar tastes different. While the wrapper does not entirely determine the flavour of the cigar, darker wrappers tend to produce a sweetness, while lighter wrappers usually have a "drier" taste. Whether a cigar is mild, medium, or full bodied does not correlate with quality. Different smokers will have different preferences, some liking one good cigar better than another, others disagreeing.

Cigar smoke, which is rarely inhaled, tastes of tobacco with nuances of other tastes. When smoke is inhaled, as is usual with cigarettes, the tobacco flavour is less noticeable than the sensation from the smoke. Some cigar enthusiasts use a vocabulary similar to that of wine-tasters to describe the overtones and undertones observed while smoking a cigar. A fine cigar can taste completely different to inhaled cigarette smoke.

Some of the more common flavours described when smoking a cigar are:

  • Spice
  • Cocoa / chocolate
  • Peat / moss / earth
  • Coffee
  • Nut
  • Wood
  • Berry
  • Honey
  • Vanilla

Many different things affect the scent of cigar smoke: tobacco type, quality of the cigar, added flavours, age and humidity, production method (handmade vs. machine-made) and more.

Non-smokers have different opinions about the scent of cigars smoked by others. Some enjoy the cigar smoke, although they may dislike cigarette smoke. Many do not.

Some enthusiastic cigar smokers keep journals of cigars they've enjoyed, complete with personal ratings, description of flavors observed, sizes, brands, etc. Cigar tasting is in some respects similar to wine and cognac tasting.

Cuban cigars

Cigars manufactured in Cuba are widely considered to be the best, although many experts believe that the best offerings from Honduras and Nicaragua rival those from Cuba. The Cuban reputation is thought to arise from the unique characteristics of the Vuelta Abajo district in the Pinar del Río Province at the west of the island, where the microclimate allows high-quality tobacco to be grown.

Cuban cigars are rolled from tobacco leaves found throughout the country of Cuba. The filler, binder, and wrapper may come from different portions of the island. All cigar production in Cuba is controlled by the Cuban government, and each brand may be rolled in several different factories in Cuba. Cuban cigar rollers are claimed to be the most skilled in the world.

The label on Machine-made Cuban cigars—"Made in Cuba"
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The label on Machine-made Cuban cigars—"Made in Cuba"

Habanos SA and Cubatabaco between them do all the work relating to Cuban cigars, including manufacture, quality control, promotion and distribution, and export. Cuba produces both handmade and machine made cigars. All boxes and labels are marked Hecho en Cuba (made in Cuba). Machine-bunched cigars finished by hand add Hecho a mano, while fully hand-made cigars say Totalmente a mano in script text. Some cigars show a TC or Tripa Corta, meaning that short filler and cuttings were used in the hand-rolling process.

The label on Hand-made Cuban cigars—"Made in Cuba, completely by hand"
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The label on Hand-made Cuban cigars—"Made in Cuba, completely by hand"

List of current notable Cuban cigar brands

Main article: List of cigar brands

United States embargo against Cuba

The cigar became inextricably intertwined with U.S. political history on February 7, 1962, when United States President John F. Kennedy imposed a trade embargo on Cuba to sanction Fidel Castro's communist government. According to Pierre Salinger, then Kennedy's press secretary, the president ordered him on the evening of February 6 to obtain a thousand H. Upmann brand petit corona Cuban cigars; upon Salinger's arrival with the cigars the following morning, Kennedy signed the executive order which put the embargo into effect.[2]

The embargo prohibited US residents from legally purchasing what were considered the finest cigars on the market, and Cuba was deprived its major customer for tobacco.

In the United States, authentic Cuban-made cigars are widely considered to be "the best smoking experience" of all cigars and are seen as "forbidden fruit" for Americans to purchase, although many formerly Cuban cigar manufacturers moved to other countries, in many cases the Dominican Republic, Honduras, and Nicaragua and continued to manufacture cigars.

As of 2007 it remains illegal for US residents to purchase or import Cuban cigars[3], although they are readily available across the northern border in Canada, and small quantities can in practice be brought back without trouble from US Customs if the bands are removed prior to crossing. While Cuban cigars are smuggled into the USA and sold at high prices, counterfeiting is rife; it has been said that 95% of Cuban cigars sold in the USA are counterfeit[2]. Although Cuban cigars cannot legally be imported into the USA, the advent of the Internet has made it much easier for people in the United States to purchase cigars online from other countries.

Cigars specific to other countries

Italy produces the "Sigaro Toscano" (Tuscan cigar), very different from the Havana style.

Burma and India are traditionally associated with the cheroot.

Popular culture

Le Premier Cigarre, Les Beaux Jours de la Vie, by Honoré Daumier.
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Le Premier Cigarre, Les Beaux Jours de la Vie, by Honoré Daumier.
Cigars in culture, from a cigar box label at the Lightner Museum.
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Cigars in culture, from a cigar box label at the Lightner Museum.
Modern cigar store front in Windsor UK
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Modern cigar store front in Windsor UK

Rich people are often caricatured as wearing top hats and tails and smoking cigars, although in the United States a poor-quality cigar is sometimes called a dog rocket[3]. Cigars are often smoked to celebrate special occasion: the birth of a child, a graduation, a big sale. The expression "close but no cigar" comes from the practice of giving cigars as prizes in games involving good aim at fairgrounds.

King Edward VII enjoyed smoking cigarettes and cigars, much to the chagrin of his mother, Queen Victoria. After her death, legend has it, King Edward said to his male guests at the end of a dinner party, "Gentlemen, you may smoke." In his name, a line of inexpensive American cigars has long been named King Edward.

President Ulysses S. Grant of the USA and Dr. Sigmund Freud were both known for regularly smoking an entire box (20 cigars) a day[citation needed], and both died of smoking-related cancers. Challenged on the "phallic" shape of the cigar, Freud is supposed to have replied "sometimes a cigar is just a cigar."[4]

Winston Churchill was rarely seen without a cigar during his time as Britain's wartime leader; a large cigar size was named in his honour.

Karl Marx the philosopher, and Groucho Marx the comedian were both heavy cigar smokers. When Groucho was ill with appendicitis, his brother Zeppo stood in for him onstage. Apparently, few people noticed the difference, but Zeppo admitted that the cigars he had to smoke made him sick.

Fellow Vaudevillian George Burns also smoked cigars as part of his "shtick." Comedians have often used cigar smoking and cigar jokes as part of their act: exploding cigars, "do you know the one about the overexcited new father who says 'have a baby, my wife just had a cigar'".

Rudyard Kipling said in his poem The Betrothed: "A woman is only a woman: but a good cigar is a smoke."

Since apart from certain forms of heavily cured and strong snuff, the cigar is the most potent form of self-dosing with tobacco, it has long had associations of being a male rite of passage, as it may have had during the pre-Columbian era in America. Its fumes and rituals have in American and European cultures established a "men's hut"; in the 19th century, men would retire to the "smoking room" after dinner, to discuss serious issues.

One of the most recent developments in the cigar industry is to laser engrave right onto the outer cigar leaf (wrapper). This process uses modern lasers to remove the dark pigment from the leaf, leaving a white or tan print on the cigar itself. The process allows for personalization and improved logo visibility on these signature stogies. Cigars such as the Oliva Master Blend 2 have licensed the patented process; patent #'s: 6,180,914 and 6,172,328.

Cigar-related charities

One of the Cigar Family Charitable Foundation's schools in the Dominican Republic that serves the communities surrounding the Fuente family's tobacco fields.
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One of the Cigar Family Charitable Foundation's schools in the Dominican Republic that serves the communities surrounding the Fuente family's tobacco fields.

In 2001, the Arturo Fuente and J.C. Newman cigar families created the 501(c)(3) Cigar Family Charitable Foundation to help the impoverished communities surrounding the Fuente's Chateau de la Fuente cigar tobacco fields. To date, it has built schools, medical clinics, recreations facilities, and clean water filtration stations.

In 2004, Altadis founded the World of Montecristo Relief Organization, another 501(c)(3) charity that raises funds to help provide aid to the cigar-related regions in the Caribbean damaged by hurricanes.

As Cigar Aficionado reported,[5] a number of other cigar makers have made charitable contributions an important part of the cigar industry. Since the Dominican Republic, Honduras, Nicaragua and Cuba, the four places where the vast majority of premium cigars are made, are frequently ravaged by storms, many cigar makers work to help those affected by storms in their areas.

See also

Wikimedia Commons has media related to:

References

  1. ^ Cigar Aficionado Magazine Cigar Hall of Fame
  2. ^ Cigar Aficionado: "Kennedy, Cuba and Cigars"
  3. ^ Office of Foreign Assets Control: "Cuban Cigar Update"
  4. ^ Attributed in Bartlett, Familiar Quotations 15th Ed. 679
  5. ^ Cigars For Hope
  • R.C. Hacker, The ultimate cigar book (2003, 3rd Ed.) ISBN 0-931253-14-4
  • Julian Holland, Cigars of the world(Illustrated Encyclopedia)(1999), ISBN 0-7548-0018-0
  • Perelman's Pocket Cyclopedia of Havana Cigars, 3rd Ed.(2005), Richard B. Perelman ISBN 1-893273-06-7.

External links

vls:Sigarre


 

Dansk (Danish)
n. - cigar

Nederlands (Dutch)
sigaar

Français (French)
n. - cigare

Deutsch (German)
n. - Zigarre

Ελληνική (Greek)
n. - πούρο

Italiano (Italian)
sigaro

Português (Portuguese)
n. - charuto (m)

Русский (Russian)
сигара

Español (Spanish)
n. - cigarro, puro

Svenska (Swedish)
n. - cigarr

中文(简体) (Chinese (Simplified))
雪茄

中文(繁體) (Chinese (Traditional))
n. - 雪茄

한국어 (Korean)
n. - 여송연

日本語 (Japanese)
n. - 葉巻

עברית (Hebrew)
n. - ‮סיגר‬


 
 

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