An electrical ballast (sometimes called control gear) is a device intended to limit the amount of current in an electric circuit.
Ballasts vary greatly in complexity. They can be as simple as a series resistor as commonly used with small neon lamps or light-emitting diodes (LEDs). For higher-power installations, too much energy would be wasted in a resistive ballast, so alternatives are used that depend upon the reactance of inductors, capacitors, or both. Finally, ballasts can be as complex as the micro-processor, wirelessly (RF/GPRS) controlled digital HID ballasts (digital ballast powered HID or DHID for short). Such digital ballasts are now used as the most energy efficient/cost-effective solution for applications requiring long light throw or penetration; as in Street Lighting, Factory/Warehouse High-Bay, Arena/Event, Airport and Greenhouse lighting applications. Digital HID lighting represents a new generation of HID ballasts offering the highest energy efficiency (97%) and lumens per Watt performance of 116lm/W.
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Current Limiting
Ballasts are used where an electrical load cannot effectively regulate its current use. These are most often used when an electrical circuit or device presents a negative (differential) resistance to the supply. If such a device were connected to a constant-voltage power supply, it would draw an increasing amount of current until it was destroyed or caused the power supply to fail. To prevent this, a ballast provides a positive resistance or reactance that limits the ultimate current to an appropriate level. In this way, the ballast provides for the proper operation of the negative-resistance device by appearing to be a legitimate, stable resistance in the circuit.
Examples of such negative-resistance devices are gas-discharge lamps.
Ballasts can also be used simply to deliberately reduce the current in an ordinary, positive-resistance circuit.
Prior to the advent of solid-state ignition, automobile ignition systems commonly included a ballast resistor to regulate the voltage applied to the ignition system.
Although LEDs are positive resistance devices, they have insufficient resistance to regulate their current consumption when operated from a voltage controlled source, so ballasts are used to control the current through the LED. Because the power dissipation is minuscule, simple resistor ballasts are normally used.
Resistors
The term ballast resistor primarily refers to a resistor which compensates for normal or incidental changes in the physical state of a system. It may be a fixed or variable resistor.
Fixed resistors
For simple, low-powered loads such as a neon lamp or LED, a fixed resistor is commonly used. Because the resistance of the ballast resistor is large it dominates the current in the circuit, even in the face of negative resistance introduced by the neon lamp.
The term also refers to an automobile engine component that lowers the supply voltage to the ignition system after the engine has been started. Because cranking the engine causes a very heavy load on the battery, the system voltage can drop quite low during cranking. To allow the engine to start, the ignition system must be designed to operate on this lower voltage. But once cranking is completed, the normal operating voltage is regained; this voltage would overload the ignition system. To avoid this problem, a ballast resistor is inserted in series with the supply voltage feeding the ignition system. Occasionally, this ballast resistor will fail; the classic symptom of this failure is that the engine runs while being cranked (while the resistor is bypassed) but stalls immediately when cranking ceases (and the resistor is re-connected in the circuit).
Modern electronic ignition systems do not require a ballast resistor as they are flexible enough to operate on the low cranking voltage or the ordinary operating voltage.
In some old AC/DC receivers (universal sets), the vacuum tube heaters are connected in series. Since the voltage drop across all the filaments in series is sometimes less than the full mains voltage, it was often necessary to get rid of the excess voltage. A ballast resistor was often used for this purpose, as it was cheap and worked with both AC and DC.
Self-variable resistors
Some ballast resistors have the property of increasing in resistance as current through them increases, and decreasing in resistance as current decreases. Physically, some such devices are often built quite like incandescent lamps. Like the tungsten filament of an ordinary incandescent lamp, if current increases, the ballast resistor gets hotter, its resistance goes up, and its voltage drop increases. If current decreases, the ballast resistor gets colder, its resistance drops, and the voltage drop decreases. Therefore the ballast resistor reduces variations in current, despite variations in applied voltage or changes in the rest of an electric circuit. These devices are sometimes termed barretters.
This property can lead to more precise current control than merely choosing an appropriate fixed resistor. The power lost in the resistive ballast is also reduced because a smaller portion of the overall power is dropped in the ballast compared to what might be required with a fixed resistor.
In times past, household clothes dryers sometimes incorporated a germicidal lamp in series with an ordinary incandescent lamp; the incandescent lamp operated as the ballast for the germicidal lamp. A commonly used light in the home in the 1960s in 220-240V countries was a circleline tube ballasted by an under-run regular mains filament lamp. Self ballasted mercury-vapor lamps incorporate ordinary tungsten filaments within the overall envelope of the lamp to act as the ballast, and it supplements the otherwise lacking red area of the light spectrum produced.
Digital HID ballasts
A Digital HID (DHID) lamp ballast uses a micro-processor based system which performs at 97% electrical efficiency delivering the highest lumen output per watt (luminous efficacy) in the market today at 114 to 118lm/W; producing 40% more light than core and coil ballast powered HID systems while virtually eliminating electrical losses. Higher-end Digital ballasts, such as those offered by UNIDO Electronics, feature control algorithms to optimize the balance of current with lamp gases. This minimizes acoustic resonance, prolongs the life of the lamp by up to 100% and dynamically maintains lumen output of aging lamps with automatic loss of lumen compensation.
Digital HID ballasts offer universal HID capability; digital ballasts can power any of Metal Halide (MH), Ceramic Metal Halide (CMH) and High-Pressure Sodium (HPS) bulb light sources from 39W to 2000W. This leads to a dramatic reduction of inventory costs due to the Multi-Wattage, Multi-Voltage design of the universal DHID ballast. One ballast is now able to meet many High Intensity Discharge lighting needs.
Due to the high energy efficiency and performance of the digital ballast, end-users benefit with significant (up to 75%+) savings of electrical energy and maintenance costs over antiquated core and coil (magnetic) ballast applications. Outperforming LED, Fluorescent and Induction lighting technologies in initial buying price, energy efficiency, system performance, light quality, and reduced maintenance/consumable cost benefits add up to the industries best return on investment time. DHID Digital Ballast powered HID lighting is proven to be the value-added lighting solution for industrial, commercial and retail lighting applications including Street Lighting, Factory/Warehouse High-Bay Lighting, Greenhouse Hydroponics, Sporting Arena, Airport and Renewable Energy lighting applications.
Features include: - Automatic loss-of-lumen compensation as lamp ages; lamp quality brightness will degrade only <5% over the entire 28,000hrs + MTBF of the MH, CMH or HPS bulb - Produces up to 40% more Lumens/Watt than core-and-coil (magnetic) ballasts without losses (DHID luminous efficacy specification is 116lm/W) - Increased life expectancy (100%) of the lamp compared to core-and-coil (magnetic) ballast technology. A 14,000hrs CMH bulb will have its' MTBF extended to 28,000hrs + - Highest efficiency ballast on the market: 97%, DHID Digital ballast does not generate heat – this improves the efficiency of HVAC and Refrigeration systems in building and warehouse applications. - 50% dimming of incoming power produces additional cost saving. For example; a 1000W magnetic ballast application can be upgraded/replaced with a DHID 575W Digital Ballast solution for an immediate 50% savings in electricity consumption, but with brighter/higher quality light produced. By dimming the DHID 575W system from 0% to 50% (i.e. digital ballast is dimmed between the 575W to 360W power range), up to 790Watts/hr per fixture (69%) or more energy savings are possible (calculations are including magnetic ballast energy losses of 15%). - Optional motion sensor control through RF/GPRS input; control/statistical Light Management Software allows full control of DHID lamp grid/network maximizing electricity cost savings. - Virtually no loss of electrical energy. Watts consumed = Watts produced - Conventional core-and-coil (magnetic) ballasts create significant heat and operate at a typical 25% loss in terms of Watts consumed and Watts produced.
Electronic ballasts
An electronic lamp ballast uses solid state electronic circuitry to provide the proper starting and operating electrical condition to power one or more fluorescent lamps and more recently HID lamps. Electronic ballasts usually change the frequency of the power from the standard mains (e.g., 60 Hz in U.S.) frequency to 20,000 Hz or higher, substantially eliminating the stroboscopic effect of flicker (a product of the line frequency) associated with fluorescent lighting (see photosensitive epilepsy). In addition, because more gas remains ionized in the arc stream, the lamps actually operate at about 9% higher efficiency above approximately 10 kHz. Lamp efficiency increases sharply at about 10 kHz and continues to improve until approximately 20 kHz.[1] Because of the higher efficiency of the ballast itself and the improvement of lamp efficiency by operating at a higher frequency, electronic ballasts offer higher system efficiency. In addition, the higher operating frequency means that it is often practical to use a capacitor as the current-limiting reactance rather than the inductor required at line frequencies. Capacitors tend to be much lower in loss than inductors, allowing them to more closely approach an "ideal reactance".
Electronic ballasts are often based on the SMPS topology, first rectifying the input power and then chopping it at a high frequency. Advanced electronic ballasts may allow dimming via pulse-width modulation and remote control and monitoring via networks such as LonWorks, DALI, DMX-512, DSI or simple analog control using a 0-10V DC brightness control signal.
Reactive ballasts
Because of the power that would be lost, resistors are not used as ballasts for lamps of more than about two watts. Instead, a reactance is used. Losses in the ballast due to its resistance and losses in its magnetic core may be significant, on the order of 5 to 25% of the lamp input wattage. Practical lighting design calculations must allow for ballast loss in estimating the running cost of a lighting installation.
An inductor is very common in line-frequency ballasts to provide the proper starting and operating electrical condition to power a fluorescent lamp, neon lamp, or high intensity discharge (HID) lamp. (Because of the use of the inductor, such ballasts are usually called magnetic ballasts.) The inductor has two benefits:
- Its reactance limits the power available to the lamp with only minimal power losses in the inductor
- The voltage spike produced when current through the inductor is rapidly interrupted is used in some circuits to first strike the arc in the lamp.
A disadvantage of the inductor is that current is shifted out of phase with the voltage, producing a poor power factor. In more expensive ballasts, a capacitor is often paired with the inductor to correct the power factor. In ballasts that control two or more lamps, line-frequency ballasts commonly use different phase relationships between the multiple lamps. This not only mitigates the flicker of the individual lamps, it also helps maintain a high power factor. These ballasts are often called lead-lag ballasts because the current in one lamp leads the mains phase and the current in the other lamp lags the mains phase.
For large lamps, line voltage may not be sufficient to start the lamp, so an autotransformer winding is included in the ballast to step up the voltage. The autotransformer is designed with enough leakage inductance so that the current is appropriately limited.
Because of the large inductors and capacitors that must be used, reactive ballasts operated at line frequency tend to be large and heavy. They commonly also produce acoustic noise (line-frequency hum).
Prior to 1980 in the United States, PCB-based oils were used as an insulating oil in many ballasts to provide cooling and electrical isolation (see transformer oil)[2][3].
Fluorescent lamp ballasts
Instant start
An instant start ballast starts lamps without heating the cathodes at all by using high voltage (around 600 V). It is the most energy efficient type, but gives the least number of starts from a lamp as emissive oxides are blasted from the cold cathode surfaces each time the lamp is started. This is the best type for installations where lamps are not turned on and off very often.
Rapid start
A rapid start ballast applies voltage and heats the cathodes simultaneously. Provides superior lamp life and more cycle life, but uses slightly more energy as the cathodes in each end of the lamp continue to consume heating power as the lamp operates. A dimming circuit can be used with a dimming ballast, which maintains the heating current while allowing lamp current to be controlled.
Programmed start / Preheat ECGs
A programmed-start ballast is a more advanced version of rapid start. This ballast applies power to the filaments first, then after a short delay to allow the cathodes to preheat, applies voltage to the lamps to strike an arc. This ballast gives the best life and most starts from lamps, and so is preferred for applications with very frequent power cycling such as vision examination rooms and restrooms with a motion detector switch.
See also
- Compact fluorescent lamp (CFL)
- Fluorescent lamp
- High-intensity discharge lamp (HID)
- Iron-hydrogen resistor
- Mercury-vapor lamp
- Neon lamp
- Sodium lamp
References
- ^ IES Lighting Handbook 1984
- ^ Hazardous Fluorescent Lamp Ballasts
- ^ Recycling Fluorescent Lights
External links
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