A device used to vaporize part or all of the solvent from a solution. The valuable product is usually either a solid or a concentrated solution of the solute. If a solid, the heat required for evaporation of the solvent must have been supplied to a suspension of the solid in the solution, otherwise the device would be classed as a drier. The vaporized solvent may be made up of several volatile components, but if any separation of these components is effected, the device is properly classed as a still or distillation column. When the valuable product is the vaporized solvent, an evaporator is sometimes mislabeled a still, such as water still, and sometimes is properly labeled, such as boiler-feedwater evaporator. In the great majority of evaporator installations, water is the solvent that is removed. See also Distillation.
Evaporators are used primarily in the chemical industry. For example, common salt is made by boiling a saturated brine in an evaporator. The salt precipitates as a solid in suspension in the brine. This slurry is pumped continuously to a filter, from which the solids are recovered and the liquid portion returned for further evaporation. Evaporators are widely used in the food industry, usually as a means of reducing volume to permit easier storage and shipment. Evaporators are also the most commonly used means of producing potable water from sea water or other contaminated sources.
The vaporization of solvent requires large amounts of heat. Provisions for transferring this heat to the solution constitute the largest element of evaporator cost and the principal means of distinguishing between types of evaporators. Practically all evaporators fall into one of the following categories:
Submerged-combustion evaporators: those heated by a flame that burns below the liquid surface, and in which the hot combustion gases are bubbled through the liquid.
Direct-fired evaporators: those in which the flame and combustion gases are separated from the boiling liquid by a metal wall, or heating surface.
Stem-heated evaporators: those in which steam or other condensable vapor is the source of heat, and in which the steam condenses on one side of the heating surface and the heat is transmitted through the wall to the boiling liquid.
Evaporation