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floppy disk

 

n.
A flexible plastic disk coated with magnetic material and covered by a protective jacket, used primarily by computers to store data magnetically. Also called diskette.


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Magnetic storage medium used with computers. Floppy disks are made of flexible plastic coated with a magnetic material, and are enclosed in a hard plastic case. They are typically 3.5 in. (9 cm) in diameter. Data are arranged on their surfaces in concentric tracks. A disk is inserted in the computer's floppy disk drive, an assembly of magnetic heads and a mechanical device for rotating the disk for reading or writing purposes. A small electromagnet, called a magnetic head, writes a binary digit (1 or 0) onto the disk by magnetizing a tiny spot on the disk in different directions, and reads digits by detecting the magnetization direction of the spots. With the increasing use of e-mail attachments and other means to transfer files from computer to computer, the use of floppy disks has waned, though they are still widely used to keep second (backup) copies of valuable files.

For more information on floppy disk, visit Britannica.com.

Gale's How Products Are Made:

How is a floppy disk made?

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Background

A floppy disk is a portable computer storage device that permits easy handling of data. Commonly used with personal computers, notebook computers, and word processors, such disks consist of flat, circular plates made of metal or plastic and coated with iron oxide. When a disk is inserted into the disk drive of a computer, information can be magnetically imprinted on this coating, which will thereafter permit easy location and retrieval of the same data.

Magnetic storage can be traced back to the 1900 World's Fair, where a Danish engineer named Valdemar Poulsen displayed a telegraphone. This machine contained steel wire on which Poulsen magnetically recorded a speech, thereby generating much interest in the scientific community and inaugurating the use of magnetic storage media. In succeeding decades, a wide variety of magnetic recording devices were developed, including the floppy disk. Magnetic disks, first used to store data in 1962, initially provided supplemental memory in high-speed computer systems. They were considered ideal for this type of retrieval because a user could access information nonsequentially (unlike, for example, a cassette on which a listener has to play through all preceding material to reach a desired point).

Floppy disks—smaller, more flexible, portable versions of the earlier magnetic disks—were introduced during the 1970s. Although they cannot store as much data as convential disks and the data cannot be retrieved as easily, floppy disks have become extremely popular in situations where flexibility, low cost, and easy use are important. Today, the floppy disk has become an indispensable tool for people working with personal computers and word processors.

The principle of magnetic recording is fairly simple. The magnetic recording (writing) and playback (reading) are carried out by a computer's disk drive, whose function corresponds broadly to that of an audio record player. Data transferred from the computer to the floppy disk is relayed in the form of a binary code and received in the form of magnetic pulses, while the disk in turn conveys magnetic patterns that the computer receives as a binary code. This code uses only l's and 0's, which the disk represents as single magnetic pulses and the absences of pulses, respectively. Binary code is used because it most effectively utilizes the natural two-state characteristics of electricity and magnetism.

To record information on a disk, a magnetic head contacts the disk's recording surface and magnetically imprints data onto it, translating the computer's binary codes into the disk's magnetic pulses. Once a magnetic pattern consisting of many pulses and absences has been recorded, the disk retains the encoded information just like a permanent magnet. Retrieving info from the disk involves the opposite process. The magnetic head senses the magnetic pattern on the disk's recorded surface and converts it back into an electronic binary code. The computer then "reads" this information, using it to perform calculations or translating it into letters and figures for display on the monitor.

Floppy disks are currently offered in three sizes: an 8-inch (20.32 centimeters) version, a 5 1/4-inch (3.34 centimeters) version, and a 3 1/2-inch (8.89 centimeters) micro-version. The storage capacities on an 8-inch disk range from 250 kilobytes (roughly 250,000 characters) to 1.6 megabytes (roughly 1.6 million characters), on a 5 1/4-inch disk from 250 kilobytes to 1.6 megabytes, and on a 3 1/2-inch disk from 500 kilobytes to 2 megabytes.

Each type of floppy disk is further identified according to its recording density. A single-sided disk can store data on one side only, while a double-sided disk can store data on both sides. Double density disks can store twice as much data as single density disks, and high density disks have a special coating that enables them to store even more data.

Raw Materials

All 8-inch and 5 1/4-inch disks have three major components—the jacket, the liner, and the recording media. The jacket is made of a vinyl polymer, polyvinyl chloride (PVC), to protect the media against physical damage that might be caused by handling and storage. Inside the jacket, the liner consists of a special-purpose, non-woven, anti-static fabric that is laminated to the PVC during manufacture. The liner continually cleans the disk by removing debris from the surface of the media. The recording media is a pliable layer of Mylar—a polyester film that is a trademark of the Du Pont Corporation—that is only 0.003 inches (0.007 centimeters) thick.

The 3 1/2-inch floppy disk has many different components. It is enclosed in a hard plastic cartridge that protects it from physical damage. The liner consists of a special-purpose fabric similar to that used for 8-inch and 5 1/4-inch disks, and the recording media is likewise a Mylar base 0.003 inches thick. The hub, which accurately centers the disk on the drive shaft, is made of stainless steel and attached to the media with an adhesive ring. The button that separates the two sides of the shell so the media can move freely inside is made of high-density plastic. The write protect tab, which prevents data from being mistakenly recorded or erased, is plastic. The wiper tab, also plastic, puts pressure on the liner to allow uniform and continuous cleaning. The spring-loaded shutter, which protects the media, is made of stainless steel.

The Manufacturing
Process

The manufacture of a floppy disk takes place in three phases. First, the disk itself is made, then the case is made, and finally the two are assembled. The procedure for 8- and 5 1/4-inch disks differs slightly from that for the 3 1/2-inch model.

Disk manufacture

  • First, the recording media (Mylar), in the form of stock roll, is coated with an extremely fine layer of iron oxide. The thickness of this layer depends on the size of the disk and the type of density. For instance, the layer thickness is 110 microinches for 8-inch, high-density diskettes and 35 microinches for 3 1/2-inch high density disks. The coating for standard density diskettes is thicker than that for high density diskettes and is less coercive, meaning that it has less magnetic force.
  • Next, the coated film is slit and appropriate size disks are punched out with an automatic device similar to a cookie cutter. Each disk is then burnished or polished according to the required specifications and standards. 8- and 5 1/4-inch disks are now ready for insertion into jackets. For 3 1/2-inch disks, a stainless steel hub is attached to the media with an adhesive ring. 3 1/2-inch disks are now ready for insertion into their plastic cases.

Jacket and case manufacture

  • The jackets of the 8-inch and 5 1/4-inch disks are cut out of polyvinyl chloride (PVC) stock to appropriate size, and the fabric liners laminated to them. Each jacket is then punched to appropriate hole and notch configuration. The drive spindle hole in the middle helps to center the disk in the disk drive. The index hole, when aligned with an index hole punched in the media, permits the drive to locate the beginning of each segment of data. The long, thin, oval hole, also called the head access hole, is used by the magnetic head to come in direct contact with the media. The write protect notch prevents data from mistakenly being recorded or erased. The relief notches keep the lower end of the head access hole from bending. After the apertures have been punched, the jacket is folded three ways, with only the top flap left open. The jackets are now ready for assembly.
  • The case or shell of 3 1/2-inch disks is molded out of hard plastic. It has a rectangular head access slot. The lower shell of the case is assembled with the button, the wiper tab, the write protect tab and the fabric liner. The upper shell is affixed with upper fabric liner. The spring-loaded shutter assembly is now attached and the two shells are connected at the top two corners. The cases are now ready for assembly.

Disk and case assembly

  • For 8- and 5 1/4-inch disks, the media is inserted into the jacket through the top. Each disk then undergoes comprehensive electrical and mechanical testing and certification. After the top of the jacket, which had been left open, is folded, disk assembly is complete. Each disk is then given a final visual inspection before being labeled and packaged for shipment.
  • Assembly of 3 1/2-inch disks is very similar. First, the prepared media is inserted into the shell, and then the disk is tested and certified. The two shells are now welded at the bottom two corners and the assembly is complete. Each disk is given a final visual inspection and then labeled and packaged for shipment.

Quality Control

A floppy disk is a delicate device that must faithfully and accurately record and play back the information stored on its recording media. Dust and scratches on the disk surface must be carefully avoided during the manufacturing process, as even the smallest imperfection can cause writing and reading errors. The manufacturing operation must be performed in a clean environment. As much of the process as possible is performed automatically, to minimize human contact with the disks.

Quality control points are built into the process flow after each major operation. First, the coating mix is checked for proper viscosity and dispersion. Once the coating is applied, it is checked for thickness, surface tension, durability and coercivity. Punched-out disks are checked for proper dimensions and hole configurations. The semi-assembled cases for 3 1/2-inch disks are checked for proper dimensions, parts placement, shutter assembly function and appearance. The semi-assembled jackets for the 8-inch and 5 1/4-inch disks are checked for proper dimensions, hole and notch configuration, lamination bonds, and appearance.

After the media has been inserted in the case, each disk is rigorously tested and goes through a certification process. Electrical testing checks the various electrical parameters such as the recorded signal variance, recorded frequency and format verification. Mechanical testing checks the various mechanical parameters such as weld strength, jacket durability, media durability, and dimensions. The certification process insures that there are no bad tracks on a disk (a track is the line the magnetic head follows in writing and reading data; collectively, the tracks form concentric circles). A disk that has been 100 percent certified has passed all tests on all tracks. Most manufacturers check every track of every disk and guarantee each disk error free.

The Future

In recent years, optoelectronic memories and storage devices have gained popularity for audio and video recordings, and the same technology is now being applied to computer memories. An optical disk is similar to a conventional disk except that the storage medium is thicker. Because of this difference, it is possible to record multiple images in one location on the disk.

Optical disks capable of storing up to 20 megabytes of data are already available, and research on higher-capacity disk technology is in progress. A recent experiment with a 2 1/2-inch (6.35 centimeters) disk showed that as many as 1000 frames could be superimposed at one location on the disk. The storage capacity of the disk thus approaches about ten pixels, which is the equivalent of about ten hours of regular video.

Such large storage density, combined with high data transfer rate and fast random access, makes optical memory a potential candidate for a wide range of applications such as image processing and database management. The future of floppy disk clearly lies in optical memories. Indications are that practical applications might be available in the next three to five years.

Where To Learn More

Books

Aronson, Susan. Diskette Reference Manual. 3M Data Storage Products Division, 1990.

Periodicals

Glass, Brett. "3 1/2-inch Floppy Drives," PC-Computing. August, 1990, p. 140.

Gralla, Preston. "Floppy Disks and Drives," PC-Computing. October, 1992, p. 324.

Nimersheim, Jack. "Disk Anatomy," Compute. January, 1990, p. 58.

Psaltis, Dmitri. "Parallel Optical Memories," BYTE. September, 1992, pp. 179-182.

[Article by: Rashid Riaz]


TechEncyclopedia:

diskette

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The official name of the floppy disk. See floppy disk.

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A thin, flexible plastic disk with a magnetic coating, now usually encased in rigid plastic. Once one of the most popular devices for storage and transfer of computer data, it has now been generally supplanted by compact discs and usb drives, both of which have much greater capacity and provide faster access. Data is also increasingly transferred over networks, including the Internet.

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Mosby's Dental Dictionary:

floppy disk

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n

A lightweight computer disk platter that is kept in a protective envelope and can be used for file information (storage). Also called diskette and flexible disk.

Random House Word Menu:

categories related to 'diskette'

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Random House Word Menu by Stephen Glazier
For a list of words related to diskette, see:

Wikipedia on Answers.com:

Floppy disk

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8-inch, 5 14-inch, and 3 12-inch floppy disks
8-inch, 5 14-inch (full height), and 3 12-inch drives

A floppy disk is a disk storage medium composed of a disk of thin and flexible magnetic storage medium, sealed in a rectangular plastic carrier lined with fabric that removes dust particles. They are read and written by a floppy disk drive (FDD).

Floppy disks, initially as 8-inch (200 mm) media and later in 5.25-inch (133 mm) and 3.5-inch (89 mm) sizes, were a ubiquitous form of data storage and exchange from the mid-1970s well into the first decade of the 21st century.[1]

By 2010, computer motherboards were rarely manufactured with floppy drive support; 3 12" floppies could be used with an external USB drive, but 5 14", 8", and non-standard drives could only be handled by old equipment.

While floppy disk drives still have some limited uses, especially with legacy industrial computer equipment, they have been superseded by data storage methods with much greater capacity, such as USB flash drives, portable external hard disk drives, optical discs, memory cards, and computer networks.

Contents

History

8-inch disk drive with diskette (3 12-inch disk for comparison)
3 12-inch, high-density diskettes affixed with adhesive labels

The earliest floppy disks, developed in the late 1960s, were 8 inches (200 mm) in diameter;[1] they became commercially available in 1971.[2] These disks and associated drives were produced and improved upon by IBM and other companies such as Memorex, Shugart Associates, and Burroughs Corporation.[3] The term "floppy disk" appeared in print as early as 1970,[4] and although in 1973 IBM announced its first media as "Type 1 Diskette" the industry continued to use the terms "floppy disk" or "floppy".

In 1976, Shugart Associates introduced the first 5 14-inch FDD. By 1978 there were more than 10 manufacturers producing such FDDs. There were competing floppy disk formats, with hard and soft sector versions and encoding schemes such as FM, MFM and GCR. The 5 1/4 inch format displaced the 8-inch one for most applications, and the hard sectored disk format disappeared. In 1984, IBM introduced the 1.2 MB dual sided floppy disk along with its AT model. IBM started using the 720 kB double density 3.5" microfloppy disk on its Convertible laptop computer and the 1.44 MB high density version with the PS/2 line in 1986. These disk drives could be added to older PC models. In 1988 IBM introduced a drive for 2.88 MB "DSED" diskettes in its top-of-the-line PS/2 models but this was a commercial failure.

Throughout the early 1980s, limitations of the 5 14-inch format became clear. Originally designed to be more practical than the 8-inch format, it was itself too large; as the quality of recording media grew, data could be stored in a smaller area.[5] A number of solutions were developed, with drives at 2, 2 12, 3 and 3 12 inches (and Sony's 90.0 mm × 94.0 mm disk) offered by various companies[5]. They all shared a number of advantages over the old format, including a rigid case with a sliding write protection tab, protecting them from damage; the large market share of the 5 14-inch format made it difficult for these new formats to gain significant market share[5]. A variant on the Sony design, introduced in 1982 by a large number of manufacturers, was then rapidly adopted; by 1988 the 3 12-inch was outselling the 5 14-inch.[6]

By the end of the 1980s, the 5 14-inch disks had been superseded by the 3 12-inch disks. By the mid-1990s, the 5 14-inch drives had virtually disappeared as the 3 12-inch disk became the predominant floppy disk. The advantages of the 3 12-inch disk were its smaller size and its plastic case which provided better protection from dirt and other environmental risks.

Ubiquity

Imation USB floppy drive, model 01946: an external drive that accepts high-density disks

Floppy disks became ubiquitous in the 1980s and 1990s in their use with personal computers and home computers to distribute software, transfer data, and create backups. Before hard disks became affordable, floppy disks were often used to store a computer's operating system (OS). Most home computers had a primary OS and BASIC stored as ROM, with the option of loading a more advanced disk operating system from a floppy disk. By the early 1990s, the increasing software size meant large packages like Windows or Adobe Photoshop required a dozen disks or more. In 1996, there were an estimated five billion floppy disks in use.[7] Then, distribution of larger packages was gradually replaced by CD-ROM and online distribution (for smaller programs). An attempt to continue the floppy disk was the SuperDisk in the late 1990s, with a capacity of 120 MB[8] and backward compatible with standard 3 12-inch floppies; a format war briefly occurred between SuperDisk and other high density removable disc products, although ultimately flash, burnable CD/DVD, and online storage would render the matter moot. External USB-based floppy disk drives are still available; many modern systems provide firmware support for booting from such a drive.

Decline

Mechanically incompatible higher-density disks were introduced, like the Iomega Zip disk. Adoption was limited by the competition between proprietary formats and the need to buy expensive drives for computers where the disks would be used. In some cases, failure in market penetration was exacerbated by release of higher-capacity versions of the drive and media not backward compatible with the original drives, dividing the users between new and old adopters. A chicken or the egg scenario ensued, with consumers wary of making costly investments into unproven and rapidly changing technologies, resulting in none of the technologies being able to prove themselves and stabilize their market presence. Recordable CDs with even greater capacity, compatible with existing infrastructure of CD-ROM drives, made the new floppy technologies redundant, their lack of reusability negated by their extremely low cost and countered by re-writeable CDs. Networking, advancements in flash-based devices and widespread adoption of USB provided another alternative that made optical storage obsolete for some purposes. The rise of file sharing and multi-megapixel digital photography encouraged the use of files larger than most 3 12-inch disks could hold. Floppy disks were commonly used as sneakernet carriers for file transfer, but the broad availability of LANs and fast Internet connections provided a simpler and faster method of transferring such files. Other removable storage devices have advantages in both capacity and performance when network connections are unavailable or when networks are inadequate.

In 1991, Commodore introduced the CDTV, with a CD-ROM drive in place of the floppy drive. The kickstart of AmigaOS was stored in ROM as in other Amigas, meaning it didn't have to be installed via external media. Apple introduced the iMac in 1998 with a CD-ROM drive but no floppy drive; this made USB-connected floppy drives popular accessories as the iMac came without any writeable removable media device. This transition from standard floppies was relatively easy for Apple, since all Macintosh models originally designed to use a CD-ROM drive could boot and install their operating system from CD-ROM early on. PC manufacturers were initially reluctant to remove the floppy drive because many IT departments appreciated the Sneakernet built-in file-transfer mechanism that always worked and required no device driver to operate properly. Then, manufacturers and retailers progressively reduced the availability floppy drives and disks; widespread support for USB flash drives and BIOS boot support helped them. In February 2003, Dell announced floppy drives would no longer be pre-installed on Dell Dimension home computers, although still available as a selectable option and purchasable as an aftermarket OEM add-on.[9] On 29 January 2007, PC World stated that only 2% of the computers they sold contained built-in floppy disk drives; once present stocks were exhausted, no more standard floppies would be sold.[10] In 2009, Hewlett-Packard stopped supplying standard floppy drives on business desktops.[citation needed]

Use in the early 21st century

A floppy hardware emulator, same size as a 3 12 drive, provides a USB interface to the user.

Floppy disks are used for emergency boots in aging systems lacking support for other bootable media, and for BIOS updates since most BIOS and firmware programs can still be executed from bootable floppy disks. If BIOS updates fail or become corrupt, floppy drives can sometimes be used to perform a recovery. The music and theatre industries still use equipment requiring standard floppy disks (e.g. synthesizers, samplers, drum machines, sequencers, and lighting consoles). Industrial automation equipment such as programmable machinery and industrial robots may not have a USB interface; data and programs are then loaded from disks, damageable in industrial environments. This may not be replaced due to cost or requirement for continuous availability; existing software emulation and virtualization do not solve this problem because no operating system is present or a customized operating system is used that has no drivers for USB devices. Hardware floppy disk emulators can be made to interface floppy disk controllers to a USB port that for flash drives; several manufacturers make such emulators.

For more than two decades, the floppy disk was the primary external writable storage device used. Most computing environments before the 1990s were non-networked and floppy disks were the primary means of transferring data between computers, a method known informally as sneakernet. Unlike hard disks, floppy disks are handled and seen; even a novice user can identify a floppy disk. Because of these factors, a picture of a 3 12" floppy disk has become a metaphor for saving data. The floppy disk symbol is still used by software on user interface elements related to saving files, such as the release of Microsoft Office 2010, even though such disks are increasingly obsolete.[11]

Screenshot of the toolbar in OpenOffice.org, highlighting the Save icon, which depicts a floppy disk


Design

Internal parts of a 3 12-inch floppy disk. 1) A hole that indicates a high-capacity disk. 2) The hub that engages with the drive motor. 3) A shutter that protects the surface when removed from the drive. 4) The plastic housing. 5) A polyester sheet reducing friction against the disk media as it rotates within the housing. 6) The magnetic coated plastic disk. 7) A schematic representation of one sector of data on the disk; the tracks and sectors are not visible on actual disks. The write protection tab (unlabeled) is upper left.

Structure

The 5 14-inch disk has a large circular hole in the center for the drive's spindle and a small oval aperture in both sides of the plastic to allow the drive's heads to read and write data; the magnetic medium can be spun by rotating it from the middle hole. A small notch on the right of the disk identifies that it is writable, detected by a mechanical switch or phototransistor above it; if it is not present, the disk is read-only. Punch devices were sold to convert read-only disks to writable ones and enable writing on the unused side of single sided disks; such modified disks became known as flippy disks. Tape may be used over the notch to protect writable disks from unwanted writing. Oddly: this arrangement was the converse of the system used on 8 inch floppy discs where the notch had to be covered before the disc could be written to.

Another LED/photo-transistor pair located near the center of the disk detects the index hole once per rotation in the magnetic disk; it is used to detect the angular start of each track and whether or not the disk is rotating at the correct speed. Early 8-inch and 5 14-inch disks had physical holes for each sector and were termed hard sectored disks. Later soft sectored disks had only one index hole, and sector position was determined by the disk controller or low level software from patterns marking the start of a sector. Generally, the same drives were used to read and write both types of disks, with only the disks and disk controllers differing. Some operating systems utilizing soft sectors, such as Apple DOS, did not use the index hole; the drives designed for such systems often lacked the corresponding sensor; this was mainly a hardware cost-saving measure.

Inside the disk are two layers of fabric, with the medium sandwiched in the middle. The fabric is designed to reduce friction between the medium and the outer casing, and catch particles of debris abraded off the disk to keep them from accumulating on the heads. The outer casing is usually a one-part sheet, double-folded with flaps glued or spot-welded together. The 8-inch disk had read-only logic that was the reverse of the 5 14-inch disk, with the slot on the side having to be taped over to allow writing.

The core of the 3 12-inch disk is the same as the other two disks, but the front has only a label and a small aperture for reading and writing data, protected by the slider - a spring-loaded metal or plastic cover, pushed to the side on entry into the drive. Rather than having a hole in the center, it has a metal hub which mates to the spindle of the drive. Typical 3 12-inch disk magnetic coating materials are:[12]

Two holes at the bottom left and right indicate whether the disk is write-protected and whether it is high-density; these holes are spaced as far apart as the holes in punched A4 paper, allowing write-protected high-density floppies to be clipped into standard ring binders. A notch at top right ensures that the disk is in the correct orientation and an arrow at top left indicating direction of insertion. The drive usually has a button that when pressed ejects the disk with varying degrees of force, the discrepancy due to the ejection force provided by the spring of the slider cover. In IBM PC compatibles, a floppy disk may be inserted or ejected manually at any time. The drive has a 'change switch' that detects when a disc is ejected or inserted. Failure of this mechanical switch is a common source of disc corruption if a disc is changed and the drive (and hence the operating system) fails to notice.

One of the chief usability problems of the floppy disk is its vulnerability; even inside a closed plastic housing, the disk medium is highly sensitive to dust, condensation and temperature extremes. As with all magnetic storage, it is vulnerable to magnetic fields. Blank disks have been distributed with an extensive set of warnings, cautioning the user not to expose it to dangerous conditions. Disks must not be roughly treated or removed from the drive while the magnetic media is still spinning, since doing so is likely to cause damage to the disk, drive head, or stored data. On the other hand, the 3 12-inch floppy has been lauded for its mechanical usability by HCI expert Donald Norman:[13]

"A simple example of a good design is the 3½-inch magnetic diskette for computers, a small circle of "floppy" magnetic material encased in hard plastic. Earlier types of floppy disks did not have this plastic case, which protects the magnetic material from abuse and damage. A sliding metal cover protects the delicate magnetic surface when the diskette is not in use and automatically opens when the diskette is inserted into the computer. The diskette has a square shape: there are apparently eight possible ways to insert it into the machine, only one of which is correct. What happens if I do it wrong? I try inserting the disk sideways. Ah, the designer thought of that. A little study shows that the case really isn't square: it's rectangular, so you can't insert a longer side. I try backward. The diskette goes in only part of the way. Small protrusions, indentations, and cutouts, prevent the diskette from being inserted backward or upside down: of the eight ways one might try to insert the diskette, only one is correct, and only that one will fit. An excellent design."

Operation

The spindle motor from a 3 12-inch unit
The read-write head from a 3 12-inch unit
How the read-write head is applied on the floppy
Visualization of magnetic information on Floppy Disk (image recorded with CMOS-MagView)

A spindle motor in the drive rotates the magnetic medium at a certain speed, while a stepper motor-operated mechanism moves the magnetic read/write head(s) along the surface of the disk. Both read and write operations require the media to be rotating and the head to contact the disk media, an action accomplished by a "disk load" solenoid.[14] To write data, current is sent through a coil in the head as the media rotates. The head's magnetic field aligns the magnetic particles directly below the head on the media. When the current is reversed the particles align in the opposite direction encoding the data digitally. To read data, the magnetic particles in the media induce a tiny voltage in the head coil as they pass under it. This small signal is amplified and sent to the floppy disk controller, which converts the streams of pulses from the media into data, checks it for errors, and sends it to the host computer system.

A blank "unformatted" diskette has a coating of magnetic oxide with no magnetic order to the particles. During formatting, the particles are aligned forming a pattern of magnetized tracks, each broken up into sectors, enabling the controller to properly read and write data. The tracks are concentric rings around the center, with spaces between tracks where no data is written; gaps with padding bytes are provided between the sectors and at the end of the track to allow for slight speed variations in the disk drive, and to permit better interoperability with disk drives connected to other similar systems. Each sector of data has a header that identifies the sector location on the disk. A cyclic redundancy check (CRC) is written into the sector headers and at the end of the user data so that the disk controller can detect potential errors. Some errors are soft and can be resolved by automatically re-trying the read operation; other errors are permanent and the disk controller will signal a failure to the operating system if multiple attempts to read the data still fail.

After a disk is inserted, a catch or lever at the front of the drive is manually lowered to prevent the disk from accidentally emerging, engage the spindle clamping hub, and in two-sided drives, engage the second read/write head with the media. In some 5 14-inch drives, insertion of the disk compresses and locks an ejection spring which partially ejects the disk upon opening the catch or lever. This enables a smaller concave area for the thumb and fingers to grasp the disk during removal. Newer 5 14-inch drives and all 3 12-inch drives automatically engage the spindle and heads when a disk is inserted, doing the opposite with the press of the eject button. On Apple Macintosh computers with built-in floppy drives, the ejection button is replaced by software controlling an eject motor which only does so when the operating system no longer needs to access the drive. The user could drag the image of the floppy drive to the trash can on the desktop to eject the disk. The first such drives were the slim "Twiggy" drives of the late Apple Lisa. In the case of a power failure or drive malfunction, a loaded disk can removed manually by inserting a straightened paper clip into a small hole at the drive's front panel, forcing the disk to eject manually. External 3 12-inch drives from Apple were equipped with eject buttons; the button was ignored when the drive was plugged into a Mac, but not if the drive was used with an Apple II, as ProDOS did not support software-controlled ejection. Some other computer designs, such as the Commodore Amiga, monitor for a new disk continuously and have button ejection mechanisms.

Sizes

Different sizes of floppy disks are fundamentally incompatible, and disks can fit only one size of drive. Drives with 3 12-inch and 5¼-inch slots were available during the transition period between the sizes, but they contained two separate drive mechanisms. In addition, there are many subtle, usually software-driven incompatibilities between the two. 5 14-inch disks formatted for use with Apple II computers would be unreadable and treated as unformatted on a Commodore. As computer platforms began to form, attempts were made at interchangeability. For example, the "Superdrive" included from the Macintosh SE to the Power Macintosh G3 could read, write and format IBM PC-format 3½-inch disks, but few IBM-compatible computers had drives that did the reverse. 8-inch, 5 14-inch and 3 12-inch drives were manufactured in a variety of sizes, most to fit standardized drive bays. Alongside the common disk sizes were non-classical sizes for specialized systems.

8-inch floppy disk

The first floppy disk was 8 inches in diameter, and was protected by a flexible plastic jacket. IBM used this size as a way of loading microcode into mainframe processors, and the original 8 inch disk was not field-writeable. Rewriteable disks and drives became useful. Early microcomputers used for engineering, business, or word processing often used one or more 8 inch disk drives for removable storage; the CP/M operating system was developed for microcomputers with 8 inch drives.

An 8-inch disk could store about a megabyte; many microcomputer applications didn't need that much capacity on one disk, so a smaller size disk with lower-cost media and drives was feasible. The 5 1/4 inch drive succeeded the 8 inch size in many applications, and developed to about the same storage capacity as the original 8 inch size, using higher-density media and recording techniques.

5 14-inch floppy disk

Uncovered 5 14-inch disk mechanism with disk inserted. The edge of the disk with the opening for the medium was inserted first, then the lever was turned to close the mechanism and engage the drive motor and heads

The head gap of an 80-track high-density (1.2 MB in the MFM format) 5 14-inch drive is shorter than that of a 40-track double-density (360 kB) drive but can format, read and write 40-track disks well provided the controller supports double stepping or has a switch to do such a process. A blank 40-track disk formatted and written on an 80-track drive can be taken to its native drive without problems, and a disk formatted on a 40-track drive can be used on an 80-track drive. Disks written on a 40-track drive and then updated on an 80 track drive become permanently unreadable on any 40-track drives due to track width incompatibility (special "very slow" programs were able to correct this), among other bad scenarios. The disks would work on both machines, with RadioShack TRS-80 Model I computers using one side and the Apple II machines the other, regardless available software which could make sense of the other format[clarification needed][citation needed]. Double-sided disks could be used in drives for single-sided disks, one side at a time, by turning them over (flippy disks); more expensive dual-head drives which could read both sides without turning over were later produced, and later became used universally. Disks sold as single-sided had a magnetic coating to the same specification, but not of guaranteed quality, on both sides so that they were symmetrical and would not warp; if a notch was cut to disable write-protection of the reverse the coating was often of sufficiently good quality to use both sides.

A disk notcher used to convert single-sided 5.25-inch diskettes to double-sided

3 12-inch floppy disk

A 3 12-inch 2.88 MB floppy disk drive. This capacity was never common, but the more common 1.44 MB drives looked almost identical.

3 12-inch floppy disk were produced with a capacity of 720 KB, followed by what became the most common format, 1.44 MB. All disks had a rectangular hole which, if obstructed, write-enabled the disk. 1.44 MB disks had another hole which identified them as being of that capacity.

In IBM-compatible PCs, the three densities of 3 12-inch floppy disks are backwards-compatible: higher density drives can read, write and format lower density media. It is physically possible to format a disk at the wrong density, although it will not work properly. Fresh disks manufactured as high density can theoretically be formatted at double density only if no information has been written on the disk in high density, or the disk has been thoroughly demagnetized with a bulk eraser, as the magnetic strength of a high density record is stronger and overrides lower density, remaining on the disk and causing problems.

Writing at different densities than disks were intended for, sometimes by altering or drilling holes, was possible but deprecated.

The holes on the right side of a 3 12-inch disk can be altered as to make some disk drives and operating systems treat the disk as one of higher or lower density, for bidirectional compatibility or economical reasons. Possible modifications include:[15][16] Some computers, e.g. the PS/2 and Acorn Archimedes, ignored these holes altogether.[17]

It is possible to make a 3 12-inch floppy disk drive be recognized by a system as a 5 14-inch 360 kB or 1200 kB drive, and to read and write disks with the same number of tracks and sectors as those disks; this had some application in data exchange with obsolete CP/M systems.[citation needed]

Other sizes

Other smaller floppy size were proposed, especially for portable or pocket-sized devices that needed a smaller storage device. 3" discs similar in construction to 3 12" were manufactured and used for a time, particularly by Amstrad computers and word processors. A 2-inch nominal size was introduced for compact pocket computers and was used with some electronic musical instrument controllers. Neither of these sizes became popular in personal computers.

Sizes, performance and capacity

Floppy disk size is often referred to in inches, even in countries using metric and though the size is defined in metric. The ANSI specification of 3 12-inch disks is entitled in part "90 mm (3.5 in)" though 90 mm is closer to 3.54 inches.[18] Formatted capacities are generally set in terms of kilobytes and megabytes.

Historical sequence of floppy disk formats
Disk format Year introduced Formatted Storage capacity Marketed capacity
8-inch: IBM 23FD (read-only) 1971 79.7 kB[19]  ?
8-inch: Memorex 650 1972 179 kB[20] 1.5 megabit[20] [unformatted]
8-inch: SSSD

IBM 33FD / Shugart 901

1973 237.25 kB[19][21] 3.1 Mbits unformatted
8-inch: DSSD

IBM 43FD / Shugart 850

1976 500.5 kB[19] 6.2 Mbits unformatted
5 14-inch (35 track) Shugart SA 400 1976[22] 87.5 kB[23] 110 kB
8-inch DSDD

IBM 53FD / Shugart 850

1977 980 kB (CP/M) - 1200 kB (MS-DOS FAT) 1.2 MB
5 14-inch DD 1978 360 or 800 kB 360 kB
5 14-inch Apple Disk II (Pre-DOS 3.3) 1978 113.75 kB (256 byte sectors, 13 sectors/track, 35 tracks) 113 kB
5 14-inch Apple Disk II (DOS 3.3) 1980 140 kB (256 byte sectors, 16 sectors/track, 35 tracks) 140 kB
3 12-inch HP single sided 1982 256×16×70 = 280 kB 264 kB
3-inch 1982[24][25] 360 kB[citation needed] 125 kB (SS/SD),

500 kB (DS/DD)[25]

3 12-inch (DD at release) 1983[26] 720 kB (400 SS, 800 DS on Macintosh, 880 DS on Amiga) 1 MB
5 14-inch QD 720 kB 720 kB
5 14-inch HD 1982[27] 1155 kB 1.2 MB
3-inch DD 1984[citation needed] 720 kB[citation needed]  ?
3-inch Mitsumi Quick Disk 1985 128 to 256 kB  ?
2-inch 1989 720 kB[28]  ?
2 12-inch 1986[29]  ?  ?
5 14-inch Perpendicular 1986[29] 10 MB  ?
3 12-inch HD 1987 1440 kB 1.44 MB (2.0 MB unformatted)
3 12-inch ED 1987[30] 2880 kB 2.88 MB
3 12-inch Floptical (LS) 1991 21000 kB 21 MB
3 12-inch LS-120 1996 120.375 MB 120 MB
3 12-inch LS-240 1997 240.75 MB 240 MB
3 12-inch HiFD 1998/99 150/200 MB[citation needed] 150/200 MB
Abbreviations: SD = Single Density; DD = Double Density; QD = Quad Density; HD = High Density; ED = Extended Density; LS = Laser Servo; HiFD = High capacity Floppy Disk; SS = Single Sided; DS = Double Sided
Formatted Storage Capacity is total size of all sectors on the disk:
  • For 8-inch see Table of 8-inch floppy formats IBM 8-inch formats. Spare, hidden and otherwise reserved sectors are included in this number.
  • For 5 14- and 3 12-inch capacities quoted are from subsystem or system vendor statements.

Marketed Capacity is the capacity, typically unformatted, by the original media OEM vendor or in the case of IBM media, the first OEM thereafter. Other formats may get more or less capacity from the same drives and disks.

A box of about 80 floppy disks together with a USB memory stick capable of holding over 130 times as much data as the whole box of disks put together.

Data is generally written to floppy disks in sectors (angular blocks) and tracks (concentric rings at a constant radius). For example, the HD format of 3 12-inch floppy disks uses 512 bytes per sector, 18 sectors per track, 80 tracks per side and two sides, for a total of 1,474,560 bytes per disk.[31] Some disk controllers can vary these parameters at the user's request, increasing storage on the disk, although they may not be able to be read on machines with other controllers. For example, Microsoft applications were often distributed on 3 12-inch 1.68 MB DMF disks formatted with 21 sectors instead of 18; they could still be recognized by a standard controller. On the IBM PC, MSX and most other microcomputer platforms, disks were written using a Constant Angular Velocity (CAV) format,[30] with the disk spinning at a constant speed and the sectors hold the same amount of information on each track regardless of radial location.

This was not the most efficient way to use the disk surface with available drive electronics;[citation needed] because the sectors have constant angular size, the 512 bytes in each sector are compressed more near the disk's center. A more space-efficient technique would be to increase the number of sectors per track toward the outer edge of the disk, from 18 to 30 for instance, thereby keeping constant the amount of physical disk space used for storing each sector; an example is zone bit recording. Apple implemented this in early Macintosh computers by spinning the disk slower when the head was at the edge, while maintaining the data rate, allowing 400 kB of storage per side and an extra 160 kB on a double-sided disk.[citation needed] This higher capacity came with a disadvantage: the format used a unique drive mechanism and control circuitry, meaning that Mac disks could not be read on other computers. Apple eventually reverted to constant angular velocity on HD floppy disks with their later machines, still unique to Apple as they supported the older variable-speed formats.

Disk formatting is usually done by a utility program supplied by the computer OS manufacturer; generally, it sets up a file storage directory system on the disk, and initializes its sectors and tracks. Areas of the disk unusable for storage due to flaws can be locked (marked as "bad sectors") so that the operating system does not attempt to use them. This was time consuming so many environments had quick formatting which skipped the error checking process. When floppy disks were often used, disks pre-formatted for popular computers were sold. A formatted floppy disk does not include the sector and track headings of an unformatted disk; the difference in storage between them depends on the drive's application. Floppy disk drive and media manufacturers specify the unformatted capacity (for example, 2 MB for a standard 3 12-inch HD floppy). It is implied that this should not be exceeded, since doing so will most likely result in performance problems. DMF was introduced permitting 1.68 MB to fit onto an otherwise standard 3 12-inch disk; utilities then appeared allowing disks to be formatted as such.

Mixtures of decimal prefixes and binary sector sizes require care to properly calculate total capacity. Whereas semiconductor memory naturally favors powers of two (size doubles each time an address pin is added to the integrated circuit), the capacity of a disk drive is the product of sector size, sectors per track, tracks per side and sides (which in hard disk drives can be greater than 2). Although other sector sizes have been known in the past, formatted sector sizes are now almost always set to powers of two (256 bytes, 512 bytes, etc.), and in some cases, disk capacity is calculated as multiples of the sector size rather than in just bytes, leading to a combination of decimal multiples of sectors and binary sector sizes. For example, 1.44 MB 3 12-inch HD disks have the "M" prefix peculiar to their context, coming from their capacity of 2,880 512-byte sectors (1,440 kB), inconsistent with either a decimal megabyte nor a binary mebibyte (MiB). Hence, these disks hold 1.47 MB or 1.41 MiB. Usable data capacity is a function of the disk format used, which in turn is determined by the FDD controller and its settings. Differences between such formats can result in capacities ranging from approximately 1,300 to 1760 kB (1.80 MB) on a "standard" 3 12-inch high density floppy (and up to nearly 2 MB with utilities such as 2MGUI). The highest capacity techniques require much tighter matching of drive head geometry between drives, something not always possible and unreliable. For example, the LS-240 drive supports a 32 MB capacity on standard 3 12-inch HD disks,[citation needed] but it is, however, a write-once technique, and requires its own drive.

The raw maximum transfer rate of 3 12-inch HD floppy drives and interfaces, disregarding overheads, is as much as 1000 kilobit/s, or approximately 83% that of single-speed CDROM (71% of audio CD). This represents the speed of raw data bits moving under the read head; however, because of the very high amount of overhead in the system (use of soft sectors with headers, sync issues preventing sequential reads of an entire 18-sector track in a single rotation, etc.), the actual user data read/write speed is much lower. In fact, a DSHD diskette formatted with an efficient non-sequential (interleaved or "twist") sector layout could sync and read an average of only slightly more than three double-sided pairs of 512-byte sectors per 0.2s revolution, or a little over 15 sectors/second, for an effective data rate of approximately 125 kbit/s. At this speed, a single, disk-filling file would take a good 90 seconds to transfer; smaller and/or fragmented files further reduced transfer speed because of the slow head seek speed and the requirement to re-read the FAT from Track 0 along with any folder data, as removable media is rarely cached. Unusually, when compared to hard disks, optical drives and archive tapes, the floppy disk standard proper did not receive any further successful speed or capacity upgrades throughout its period of relevance, from the mid-80s introduction of DSHD through to its eventual death more than 20 years later.

However, some developments did seek to improve this, but with limited success. Double-sided extended-density (DSED) 3 12-inch floppy disks, introduced by Toshiba in 1987 and adopted by IBM on the PS/2 in 1994, doubled the number of sectors per track, thereby providing double the data rate and capacity of conventional DSHD 3 12-inch drives.[30] Although it was not enabled by default, both the MSDOS/Windows 3.1 "Smartdrive" caching TSR and the system cache of later Windows versions can be configured to cache removable drives, including floppy disks. Similarly, some USB floppy drives use caching to increase performance while being built from standard speed drives; alternatively, the X10 accelerated floppy drive was an attempt to physically increase floppy performance by increasing spindle RPM.

More successfully, a number of (typically QIC-standard) tape-based backup drives that interfaced via the floppy drive controller were developed and sold by manufacturers such as Travan and Iomega. These made better use of the available bandwidth, and eventually pushed the 500/1000 kbit/s limits of standard (DD/HD) motherboard floppy disk controllers; higher end models could make use of the 2000 kbit/s bandwidth of DSED controllers, and plug-in "high speed" adapter cards were offered for PCs lacking this capability. Though inadequate by modern standards, their speed was competitive with early CD recorders and Zip drives, and was sufficient for overnight backups of a contemporary home or small office users' hard drive.

See also

References

  1. ^ a b Fletcher, Richard (2007-01-30). "PC World announces the end of the floppy disk". Telegraph.co.uk. http://www.telegraph.co.uk/finance/2803487/PC-World-announces-the-end-of-the-floppy-disk.html. Retrieved 2011-06-22. 
  2. ^ "20th century disk storage chronology". IBM Archives. http://www-03.ibm.com/ibm/history/exhibits/storage/storage_chrono20.html. Retrieved 2011-07-19. 
  3. ^ "Five decades of disk drive industry firsts". Disktrend.com. http://www.disktrend.com/5decades2.htm. Retrieved 2011-07-19. 
  4. ^ IBM's 370/145 Uncovered; Interesting Curves Revealed, Datamation, November 1, 1970
  5. ^ a b c "The Microfloppy—One Key to Portability," Thomas R. Jarrett, Computer Technology Review, Winter 1983 (Jan 1984), pp 245-7
  6. ^ 1991 Disk/Trend Report, Flexible Disk Drives, Figure 2
  7. ^ Reinhardt, Andy (August 12, 1996). "Iomega's zip drives need a bit more zip". Business Week (The McGraw-Hill Companies) (33). ISSN 0007-7135. http://www.businessweek.com/1996/33/b3488114.htm. 
  8. ^ "floppy". Linuxcommand.org. 2006-01-04. http://linuxcommand.org/man_pages/floppy8.html. Retrieved 2011-06-22. 
  9. ^ "R.I.P. Floppy Disk". BBC News. 2003-04-01. http://news.bbc.co.uk/1/hi/uk/2905953.stm. Retrieved 2011-07-19. 
  10. ^ Derbyshire, David (2007-01-30). "Floppy disks ejected as demand slumps". Daily Telegraph. http://www.telegraph.co.uk/news/main.jhtml?xml=/news/2007/01/30/nfloppy30.xml. Retrieved 2011-07-19. 
  11. ^ Landphair, Ted (10 March 2007). "So Long, Faithful Floppies". VOA News (Voice of America). http://voanews.com/english/archive/2007-03/2007-03-10-voa3.cfm. Retrieved 25 December 2008. 
  12. ^ "Die Hardware-Bastelkiste" (in German). (M)TRONICS SCS. http://www.hardware-bastelkiste.de/floppy.html. Retrieved 2011-07-19. 
  13. ^ Norman, Donald (1990). "Chapter 1". The Design of Everyday Things. New York: Doubleday. ISBN 0-385-26774-6. 
  14. ^ Jim Porter, ed (2005). "Oral History Panel on 8 inch Floppy Disk Drives" (PDF). pp. 4. http://archive.computerhistory.org/resources/access/text/Oral_History/102657926.05.01.acc.pdf. Retrieved 2011-06-22. 
  15. ^ "Managing Disks". http://www.carolrpt.com/disks.htm. Retrieved 2006-05-25. 
  16. ^ "A question of floppies". http://www.jlaforums.com/viewtopic.php?p=22991294. Retrieved 2011-02-20. 
  17. ^ "Formatting 720K Disks on a 1.44MB Floppy". Floppy Drive. http://ohlandl.ipv7.net/floppy/floppy.html#Format_720K_On_144MB. Retrieved 2011-02-11. 
  18. ^ ANSI X3.137, One- and Two-Sided, Unformatted, 90-mm (3.5-in) 5,3-tpmm (135-tpi), Flexible Disk Cartridge for 7958 bpr Use. General, Physical and Magnetic Requirements.
  19. ^ a b c http://www.research.ibm.com/journal/rd/255/ibmrd2505ZE.pdf
  20. ^ a b "Memorex 650 Flexible Disc File" (PDF). http://corphist.computerhistory.org/corphist/documents/doc-4407890383ae1.pdf. Retrieved 2011-06-22. 
  21. ^ http://www.research.ibm.com/journal/rd/255/ibmrd2505ZB.pdf
  22. ^ Sollman, George (July 1978). "Evolution of the Minifloppy (TM) Product Family". Magnetics, IEEE Transactions on 14 (4): 160–166. doi:10.1109/TMAG.1978.1059748. ISSN 0018-9464. 
  23. ^ "Shugart SA 400 Datasheet". Swtpc.com. 2007-06-25. http://www.swtpc.com/mholley/SA400/SA400_Index.htm. Retrieved 2011-06-22. 
  24. ^ "Chronology of Events in the History of Microcomputers − 1981–1983 Business Takes Over". http://nikkicox.tripod.com/comp1981.htm. Retrieved 1008-10-04. 
  25. ^ a b "Three-inch floppy disk product announced". http://csdl.computer.org/plugins/dl/pdf/mags/mi/1982/02/04070788.pdf. Retrieved 1008-10-04. 
  26. ^ Infoworld Media Group, Inc (November 1, 1982). "Tandon announces tiny but powerful 3½ inch disk drive". InfoWorld (InfoWorld Media Group, Inc.) 4 (43): p.11. ISSN 0199-6649. http://books.google.com/?id=EzAEAAAAMBAJ&pg=PA11. 
  27. ^ per 1986 Disk/Trend Report, Flexible Disk Drives
  28. ^ "Viability of 2-Inch Media Standard for PCs in Doubt". InfoWorld 11 (31): p.21. July 31, 1989. http://books.google.com/books?id=tjAEAAAAMBAJ&pg=PT20&lpg=PT20&dq=panasonic+2-inch+floppy&source=bl&ots=beIUYo48Jj&sig=0ilCpHCMAfDUKJl50jjYkdWPj_A&hl=en&ei=L85ATs6IG4XtrQe4zPimBw&sa=X&oi=book_result&ct=result&resnum=1&ved=0CCAQ6AEwAA#v=onepage&q=panasonic%202-inch%20floppy&f=false. 
  29. ^ a b "The Future of Mass Storage". Atarimagazines.com. http://www.atarimagazines.com/compute/issue70/054_1_THE_FUTURE_OF_MASS_STORAGE.php. Retrieved 2011-06-22. 
  30. ^ a b c Mueller, Scott (2004). Upgrading and Repairing PCs, 15th Anniversary Edition. Que Publishing. p. 1547. ISBN 0-7897-2974-1. http://books.google.com/books?id=E1p2FDL7P5QC&pg=PA1380&lpg=PA1380&dq=Floppy+disk+format+CAV&source=bl&ots=M2lgFb44eB&sig=MZNPhGkEwbhAQDjMF4YcLq5PYYM&hl=en&ei=ZwoiTq3_FafWiALkhOTEAw&sa=X&oi=book_result&ct=result&resnum=5&sqi=2&ved=0CDcQ6AEwBA#v=onepage&q=Floppy%20disk%20format%20CAV&f=false. Retrieved 2011-07-16. 
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Bibliography

  • Weyhrich, Steven (2005). "The Disk II": A detailed essay describing one of the first commercial floppy disk drives (from the Apple II History website)
  • Immers, Richard; Neufeld, Gerald G. (1984). Inside Commodore DOS. The Complete Guide to the 1541 Disk Operating System. DATAMOST, Inc & Reston Publishing Company, Inc. (Prentice-Hall). ISBN 0-8359-3091-2.
  • Englisch, Lothar; Szczepanowski, Norbert (1984). The Anatomy of the 1541 Disk Drive. Grand Rapids, MI: Abacus Software (translated from the original 1983 German edition, Düsseldorf: Data Becker GmbH). ISBN 0-916439-01-1.
  • Hewlett Packard: 9121D/S Disc Memory Operator's Manual; Printed 1 September 1982; Part No. 09121-90000

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