Share on Facebook Share on Twitter Email
Answers.com

heat pump

 

n.
A device that warms or cools a building by transferring heat from a relatively low-temperature reservoir to one at a higher temperature.


Search unanswered questions...
Enter a question here...
Search: All sources Community Q&A Reference topics

Device for transferring heat from a substance or space at one temperature to another at a higher temperature. It consists of a compressor, a condenser, a throttle or expansion valve, an evaporator, and a working fluid (refrigerant). The compressor delivers vapourized refrigerant to the condenser in the space to be heated. There, cooler air condenses the refrigerant and becomes heated during the process. The liquid refrigerant then enters the throttle valve and expands, coming out as a liquid-vapour mixture at a lower temperature and pressure. It then enters the evaporator, where the liquid is evaporated by contact with the warmer space. The vapour then passes to the compressor and the cycle is repeated. A heat pump is a reversible system and is commonly used both to heat and to cool buildings. It operates on the same thermodynamic principles as refrigeration.

For more information on heat pump, visit Britannica.com.

Gale's How Products Are Made:

How is a heat pump made?

Top

Background

As a result of society's increasing concern for ecological and environmental issues, the demand for more efficient ways to utilize heat and energy is rising. The heat pump industry uses technological advances such as year-round space heating to displace heat energy to a more useful location and purpose. This concept is accomplished by providing localized or redirected heat, while exchanging cool air with heated air.

The principles of heat pumps are actually the reverse of the technological and thermodynamic principles of an air conditioner unit. The majority of heat pumps give the added benefit of providing both heating in the winter and cooling in the summer. This can be accomplished simply by reversing the flow of the working fluid circulating through the coils. The heat pump is an entire thermodynamic system whereby a liquid and/or gas medium is pumped through an assembly where it changes phases as a result of altering pressure. Although relatively costly to setup, the heat pump system provides a more economical and efficient way to control temperatures and reuse existing heat energy.

Raw Materials

The manufacturing of heat pumps involves the use of large iron castings with stainless steel components and aluminum tubing. The castings, used in the pump and motor, will often have small amounts of nickel, molybdenum, and magnesium to improve the mechanical and corrosion-resisting characteristics of the casting. In smaller heat pumps, some components require the use of alloy steel to reduce weight. Depending on what type of working fluid is used (ammonia, water, or chlorofluorocarbons), the piping in the heat pump system may require corrosion resistant stainless steel or aluminum. In systems where consistency of thermodynamic properties are more critical, copper tubing may improve efficiency. Housing most of the components of the heat pump, the encasements are fabricated out of mild carbon sheet steel. The rest of the piping, fittings, valves, and couplings are stainless steel.

All heat pumps require a working fluid to transfer excess energy from one heat source to another. Traditionally, chlorofluorocarbons (CFCs) have been used as working fluids because of their superior thermodynamic properties. Because of the harmful effects CFCs are now known to have on the environment, they have been gradually phased out of production. Instead, water, hydrocarbons, and ammonia are frequently utilized in heat pump systems despite their lack of efficiency in some heat pump designs.

Design

Heat pumps all have the same basic components. These components consist of a pump, a condenser, an evaporator, and an expansion valve. Despite the relative similarities of these components, heat pump designs vary greatly depending on the specific application of the pump. The two major designs, vapor compression and absorption, utilize different thermodynamic principles, yet both include similar components and provide similar system efficiencies.

Heat pumps demonstrate remarkable versatility in providing both air conditioning and heating in the same system by simply reversing the direction of flow of the working fluid. In this regard, heat pumps eliminate the need for dual systems in order to maintain a desired temperature. However, this will be costly as it requires a system that is able to pump in both directions. In extremely adverse climates, heat pumps lose some of their effectiveness and may require an additional heat source. This supplemental heat can come from geothermally heated water or electric heaters.

The typical heat pump operation uses the working fluid to receive heat from a source positioned close to the evaporator. At the evaporator, the fluid vaporizes into a low pressure vapor. Upon entering the pump, the vapor is compressed to high pressure and enters a condenser which returns the vapor to a liquid and ultimately gives off its stored heat to the desired source. An expansion valve then allows the system to return to its low pressure liquid state, and the cycle begins again.

The Manufacturing
Process

The pump is usually procured as a finished unit and installed into the system by integrating it with coupling and piping components. Designed for the specific size and fluid requirements of the system, the pump may be shipped, depending upon its size, directly to the installation site. This usually occurs with large commercial heat pumps supplying heat and/or refrigeration to office buildings. Smaller residential models may have the pump installed into an assembly that includes the condenser, evaporator, and various piping. These units, encased in a sheet metal box, will be comprised of various subassemblies for the condenser and evaporator in order to bolt every component to the box or to one another. Some of the brackets used will form the base of the unit where the pump will be bolted down to a metal pan and connected to an AC motor.

Encasements

  • Assembled from several different sheets of metal, encasement units are sheared to size in a shear press. After they are cut to the proper dimensions, small assembly holes are punched in the metal using a Computer Numerically Controlled (CNC) punch press. These punch presses have either a moveable table to move the sheet metal or a moveable die which is able to punch holes in different spots of the metal. Punch presses are often directed where to punch by a computer-aided design (CAD) program. Different shaped punching tools are stored within the machine, providing it with the ability to punch all of the necessary holes by simply changing the computer program.
  • After punching, the sheet will move to a Numerically Controlled (NC) press brake, where it will be bent in different shapes and configurations. The press brake bends the metal into many different shapes by using dies or tooling. Unlike the CNC punch press, the press brake will require a manual change in tooling to perform a different bend. The sheet is then ready to be welded, riveted, or bolted to the other sheets and brackets. Once assembled, these sheets provide most of the stability of stand-alone units.

Condenser and evaporator

  • The condenser and evaporator are made of many small, thin copper or aluminum tubes, which are bent around curved dies by tube bending machines. NC tube bending machines will be programmed to provide the same exact bend on each of the tubes, allowing them to be stacked one on top of the other. These tubes will then be attached to plates or fins through which the tubes will pass and be joined through tube expansion or joint welding. This creates a tightly sealed system. The tube and plate assembly will act as a heat exchanger by allowing the working fluid to pass through the system inside the tubes, while giving off the heat in the condenser to another fluid medium passing between the plates and acquiring the heat given off through the tubes.
  • In order to provide strength or connectivity to the components, small brackets are punched out of mild carbon steel. The brackets are usually punched out of steel coil that is continuously fed first through a decoiler. Once it is decoiled, it is sheared, bent, and formed in one continuous process. This is done with a progressive die configuration, where the bracket remains attached to the coil as it moves from station to station. Each station adds something to the bracket, either a hole or notch, and sends it to the next station, until finally it is sheared from the coil. This process may be outsourced to vendors who specialize in progressive die or transfer press operations and can provide better cost control.

Tubing

  • More tubing is fabricated and bent to provide the rest of the piping needed to connect the pump with the condenser and evaporator. Various fittings and connection components are utilized. The expansion valve, which is contained within some of the piping lines, is another component purchased as a whole unit. The expansion valve is a designed fitting that provides for the expansion of the working fluid and connection of smaller diameter tubing with larger diameter tubing. In small residential units, the valve is contained within the main box, while in larger commercial units, it may be installed on site in the piping system.

Painting/coating

  • Components, subassemblies, brackets, and/or plates are painted or powder coated for corrosion resistance. Before painting, however, some parts are treated with a special solvent to remove any grease or oil left from the manufacturing operations. This is usually done by submersing the parts in large tanks filled with solvent and then drying them in a special oven. Some parts, which are specially coated with zinc, nickel, or chrome, will be fed through an acid bath before being dipped into tanks of coating solution. Once cleaned, the parts are manually loaded onto trays or hung on specially designed racks and fed into a paint booth. The paint is applied with a pressurized paint dispenser that will spray paint into each crevice.

Packaging

  • After passing vigorous inspections, the heat pump is sent to packaging, where the system will be boxed and shipped to the installation site.

Installation

  • Generally, heat pumps will be installed at the construction site. The compressor and evaporator will be constructed of massive 3 in (7.5 cm) diameter tubing and have larger chambers, where the working fluid will change phases. The pump itself will be bolted to a concrete pad and connected with a large DC motor or natural gas generator. The fittings and valves will be shipped and installed into the piping system, while supported by brackets and braces anchored to existing walls. These installations exhibit significant engineering challenges and often require cooperation between the contractor and heat pump manufacturer.

Quality Control

Each component that is procured from an outside supplier will usually be inspected for dimensional compliance before being assembled. Other components will be checked during their fabrication to ensure quality. The final assembly will then be tested by filling it with the appropriate working fluid and connecting the system to a power source to turn the pump. By measuring, with transducers or switches, the temperature and pressure levels of the fluid in different stages, the final system can be checked against predetermined criteria.

The Future

With the rising energy costs, the demand for the efficient heat pump will increase. The high initial cost will be returned in full as overall energy use decreases. The versatile heat pump will benefit organizations that aim to increase their exposure to new technological developments. As technology improves, the heat pump will ultimately produce more cost effective heating and cooling. Product development will generate competition among industries, causing the high manufacturing costs to decrease. Working fluid technology will continue to expand due to several experimental studies designed to meet future environmental concerns.

Where to Learn More

Other

"HydroHeat Geothermal Systems." October 4,1996. http://www.njhpc.org/njh_uses.html (July 9, 1997).

"Heat Pump Working Fluids." October 1996. http://www.heatpumpcentre.org/hpcwrkf.htm (July 9, 1997).

"Heat Pump Technology." October 1995. http://www.heatpumpcentre.org/hpctek.htm (July 9, 1997).

"Heat Pumps in Industry." October 1996. http://www.heatpumpcentre.org/hpciapp.htm#industrysystems (July 9, 1997).

[Article by: Jason Rude]


The thermodynamic counterpart of the heat engine. A heat pump raises the temperature level of heat by means of work input. In its usual form a compressor takes refrigerant vapor from a low-pressure, low-temperature evaporator and delivers it at high pressure and temperature to a condenser (see illustration). The pump cycle is identical with the customary vapor-compression refrigeration system. See also Refrigeration cycle.

Basic flow diagram of heat pump with motor-driven compressor. For summer cooling, condenser is outdoors and evaporator indoors; for winter heating, condenser is indoors and evaporator outdoors.
Basic flow diagram of heat pump with motor-driven compressor. For summer cooling, condenser is outdoors and evaporator indoors; for winter heating, condenser is indoors and evaporator outdoors.

This dual purpose is accomplished, in effect, by placing the low-temperature evaporator in the conditioned space during the summer and the high-temperature condenser in the same space during the winter. Thus, if 70°F (21°C) is to be maintained in the conditioned space regardless of the season, this would be the theoretical temperature of the evaporating coil in summer and of the condensing coil in winter. The actual temperatures on the refrigerant side of these coils would need to be below 70°F in summer and above 70°F in winter to permit the necessary transfer of heat through the coil surfaces. If the average outside temperatures are 100°F (38°C) in summer and 40°F (40°C) in winter, the heat pump serves to raise or lower the temperature 30° (17°C) and to deliver the heat or cold as required.

The heat pump is also used for a wide assortment of industrial and process applications such as low-temperature heating, evaporation, concentration, and distillation.


A device that transfers heat from a cooler reservoir to a hotter reservoir by means of a heat exchanger, requiring the expenditure of mechanical energy in the process; used in an air conditioner whose cooling cycle can be reversed so that it can function as a heater.

heat pump


Outdoor components of a residential air-source heat pump

A heat pump is a machine or device that transfers thermal energy from one location called the "source," which is at a lower temperature, to another location called the "sink" or "heat sink", which is at a higher temperature. While compressor-driven air conditioners and freezers are technically heat pumps, the class includes many other types of devices, and the term "heat pump" usually implies one of the less-common devices in the class that are not dedicated to refrigeration-only.

During the operation of a heat pump, some of the thermal energy must be transformed to another type of energy before reappearing as thermal energy in the heat sink. The heat pump uses mechanical work, or some source of thermodynamic work (such as much higher-temperature heat source dissipating heat to lower temperatures) to accomplish the desired transfer of thermal energy from source to sink.[1] In the classical thermodynamic sense, a heat pump does not actually move heat, which by definition cannot flow from cold to hot temperatures. However, since the effect of the device in moving thermal energy is the same as if heat were flowing (albeit in the incorrect direction with regard to temperature difference), the "heat pump" is named by analogy.

A heat pump always moves thermal energy in the opposite direction from temperature, but a heat pump that maintains a thermally conditioned-space can be used to provide either heating or cooling, depending upon whether the environment is cooler or warmer than the conditioned-space. When pumps are used to provide heating, they are used because less input from a commercial-energy source is required than is required for newly-creating thermal energy by transforming heat-free sources of energy (for example, electricity) or low-entropy sources of energy (for example, a gas flame) directly into the required heating. This is because the heat pump utilizes some thermal energy from the environment for part of the delivered-heating, increasing the "efficiency" of the process. In cooler climates, it is common for heat pumps to be designed only to provide heating.

Even when a heat pump is used for heating, it still uses the same basic refrigeration-type cycle to do the job (merely changing operation so that the warm end of the device is inside the conditioned space, heating it). Such heat pumps, which always provide heating of spaces, may be found in climates that never or rarely require cooling.

For the class of "reversible-cycle heat pump" devices designed to work in either thermal direction, the device simply operates in a way that changes which coil is the condenser, and which coil is the evaporator, rather than physically turn the device around. Such a switch in function is normally achieved by a "reversing valve." Reversible-cycle heat pumps are often seen in providing building-space heating in high latitude climates that are much warmer than comfortable in one season, but colder in another season. In heating, ventilation, and air conditioning (HVAC) applications, the term heat pump normally refers to a vapor-compression refrigeration device that includes a reversing valve and optimized heat exchangers so that the direction of thermal energy flow may be changed without loss of efficiency. Most commonly, when used in heating, heat pumps draw heat from the air or from the ground.[2]

Contents

Overview

Heat pumps have the ability to move thermal energy from one environment to another, and in either direction. This allows the heat pump to effectively bring thermal energy into an occupied space, or to take it out. In practice, this is always done in the opposite direction of a temperature gradient. A heat pump works in the same manner as an ordinary air conditioner (A/C), which itself is a type of heat pump. In the warming mode for a space, a heat pump effectively reverses a refrigeration unit so that the warm radiator is inside the space, rather than outside.

In classical thermodynamics, heat is defined as a movement of energy in the direction of a thermal gradient, and in this strict sense a "heat pump" is misnamed, since by definition, classical heat cannot be moved or pumped from colder to warmer temperatures. In fact, some of the energy moved by heat pumps is moved in the form of thermodynamic work, and often mechanical work (a narrower definition of work), and not as heat. However, since the effect is somewhat the same (thermal energy disappears in one place and reappears in another), the device gained its name by loose analogy.

A heat pump uses an intermediate fluid called a refrigerant which absorbs heat as it vaporizes and releases the heat when it is condensed. It uses an evaporator to absorb heat from inside an occupied space and rejects this heat to the outside through the condenser. The refrigerant flows outside of the space to be conditioned, where the condenser and compressor are located, while the evaporator is inside. The key component that makes a heat pump different from an air conditioner is the reversing valve. The reversing valve allows for the flow direction of the refrigerant to be changed. This allows the heat to be pumped in either direction.[citation needed]

  • In heating mode the outdoor coil becomes the evaporator, while the indoor becomes the condenser which absorbs the heat from the refrigerant and dissipates to the air flowing through it. The air outside even at 0 °C (or at any temperature above absolute zero) has heat energy in it. With the refrigerant flowing in the opposite direction the evaporator (outdoor coil) is absorbing the heat from the air and moving it inside. Once it picks up heat it is compressed and then sent to the condenser (indoor coil). The indoor coil then injects the heat into the air handler, which moves the heated air throughout the house.
  • In cooling mode the outdoor coil is now the condenser. This makes the indoor coil now the evaporator. The indoor coil is now the evaporator in the sense that it is going to be used to absorb the heat from inside the enclosed space. The evaporator absorbs the heat from the inside, and takes it to the condenser where it is rejected into the outside air.[citation needed]

Operating principles

Since the heat pump or refrigerator uses a certain amount of work to move the refrigerant, the amount of energy deposited on the hot side is greater than taken from the cold side. One common type of heat pump works by exploiting the physical properties of a volatile evaporating and condensing fluid known as a refrigerant.

A simple stylized diagram of a heat pump's vapor-compression refrigeration cycle: 1) condenser, 2) expansion valve, 3) evaporator, 4) compressor.

The working fluid, in its gaseous state, is pressurized and circulated through the system by a compressor. On the discharge side of the compressor, the now hot and highly pressurized vapor is cooled in a heat exchanger, called a condenser, until it condenses into a high pressure, moderate temperature liquid. The condensed refrigerant then passes through a pressure-lowering device also called a metering device like an expansion valve, capillary tube, or possibly a work-extracting device such as a turbine. The low pressure, liquid refrigerant leaving the expansion device enters another heat exchanger, the evaporator, in which the fluid absorbs heat and boils. The refrigerant then returns to the compressor and the cycle is repeated.[citation needed]

In such a system it is essential that the refrigerant reach a sufficiently high temperature when compressed, since the second law of thermodynamics prevents heat from flowing from a cold fluid to a hot heat sink. Practically, this means the refrigerant must reach a temperature greater than the ambient around the high-temperature heat exchanger. Similarly, the fluid must reach a sufficiently low temperature when allowed to expand, or heat cannot flow from the cold region into the fluid, i.e. the fluid must be colder than the ambient around the cold-temperature heat exchanger. In particular, the pressure difference must be great enough for the fluid to condense at the hot side and still evaporate in the lower pressure region at the cold side. The greater the temperature difference, the greater the required pressure difference, and consequently the more energy needed to compress the fluid. Thus as with all heat pumps, the Coefficient of Performance (amount of heat moved per unit of input work required) decreases with increasing temperature difference.

Insulation is used to reduce the work and energy required to achieve and maintain a lower temperature in the cooled space.

Due to the variations required in temperatures and pressures, many different refrigerants are available. Refrigerators, air conditioners, and some heating systems are common applications that use this technology.[citation needed]

Heat sources

Many heat pumps also use an auxiliary heat source for heating mode. This means that, even though the heat pump is the primary source of heat, another form is available as a back-up. Electricity, oil, or gas are the most common sources. This is put in place so that if the heat pump fails or can't provide enough heat, the auxiliary heat will kick on to make up the difference.

Geothermal heat pumps use shallow ground (which is often at a constant temperature not too far below "shirt-sleeve temperature") as a heat source and sink, and water as the heat transport medium. They work in the same manner as an air-to-air heat pump, but instead of indoor and outdoor coils they use water pumped through earth materials as a heat transfer medium. These are environmentally-friendly and a cheaper alternative in the long run due to lower operating cost.

Applications

In HVAC applications, a heat pump is typically a vapor-compression refrigeration device that includes a reversing valve and optimized heat exchangers so that the direction of heat flow may be reversed. The reversing valve switches the direction of refrigerant through the cycle and therefore the heat pump may deliver either heating or cooling to a building. In the cooler climates the default setting of the reversing valve is heating. The default setting in warmer climates is cooling. Because the two heat exchangers, the condenser and evaporator, must swap functions, they are optimized to perform adequately in both modes. As such, the efficiency of a reversible heat pump is typically slightly less than two separately optimized machines.

In plumbing applications, a heat pump is sometimes used to heat or preheat water for swimming pools or domestic water heaters.

In somewhat rare applications, both the heat extraction and addition capabilities of a single heat pump can be useful, and typically results in very effective use of the input energy. For example, when an air cooling need can be matched to a water heating load, a single heat pump can serve two useful purposes. That is, a heat pump domestic water heater located in the living area of a home could cool the home, reducing or eliminating the need for additional air conditioning. This installation would be best-suited to a climate that is warm or hot most of the year.[citation needed]

Refrigerants

Until the 1990s, the refrigerants were often chlorofluorocarbons such as R-12 (dichlorodifluoromethane), one in a class of several refrigerants using the brand name Freon, a trademark of DuPont. Its manufacture was discontinued in 1995 because of the damage that CFCs cause to the ozone layer[citation needed] if released into the atmosphere. One widely adopted replacement refrigerant is the hydrofluorocarbon (HFC) known as R-134a (1,1,1,2-tetrafluoroethane). R-134a is not as efficient as the R-12 it replaced (in automotive applications) and therefore, more energy is required to operate systems utilizing R-134a than those using R-12. Other substances such as liquid R-717 ammonia are widely used in large-scale systems, or occasionally the less corrosive but more flammable propane or butane, can also be used.

Since 2001, carbon dioxide, R-744, has increasingly been used, utilizing the transcritical cycle. In residential and commercial applications, the hydrochlorofluorocarbon (HCFC) R-22 is still widely used, however, HFC R-410A does not deplete the ozone layer and is being used more frequently. Hydrogen, helium, nitrogen, or plain air is used in the Stirling cycle, providing the maximum number of options in environmentally friendly gases.

More recent refrigerators use R600A which is isobutane, and does not deplete the ozone and is friendly to the environment.[citation needed]

Dimethyl ether (DME) is also gaining popularity as a refrigerant.[3]

Efficiency

When comparing the performance of heat pumps, it is best to avoid the word "efficiency" which has a very specific thermodynamic definition. The term coefficient of performance (COP) is used to describe the ratio of useful heat movement to work input. Most vapor-compression heat pumps use electrically powered motors for their work input. However, in most vehicle applications, shaft work, via their internal combustion engines, provide the needed work.

When used for heating a building on a mild day of say 10 °C, a typical air-source heat pump has a COP of 3 to 4, whereas a typical electric resistance heater has a COP of 1.0. That is, one joule of electrical energy will cause a resistance heater to produce one joule of useful heat, while under ideal conditions, one joule of electrical energy can cause a heat pump to move much more than one joule of heat from a cooler place to a warmer place.

Note that the heat pump is more efficient on average in hotter climates than cooler ones, so when the weather is much warmer the unit will perform better than average COP. Conversely in cold weather the COP approaches 1. Thus when there is a wide temperature differential between the hot & cold reservoirs the COP is lower (worse).

When there is a high temperature differential on a cold day, e.g., when an air-source heat pump is used to heat a house on a very cold winter day of say 0 °C, it takes more work to move the same amount of heat indoors than on a mild day. Ultimately, due to Carnot efficiency limits, the heat pump's performance will approach 1.0 as the outdoor-to-indoor temperature difference increases for colder climates (temperature gets colder). This typically occurs around −18 °C (0 °F) outdoor temperature for air source heat pumps. Also, as the heat pump takes heat out of the air, some moisture in the outdoor air may condense and possibly freeze on the outdoor heat exchanger. The system must periodically melt this ice. In other words, when it is extremely cold outside, it is simpler, and wears the machine less, to heat using an electric-resistance heater than to strain an air-source heat pump.

Geothermal heat pumps, on the other hand, are dependent upon the temperature underground, which is "mild" (typically 10 °C at a depth of more than 1.5m for the UK) all year round. Their COP is therefore normally in the range of 4.0 to 5.0.

The design of the evaporator and condenser heat exchangers is also very important to the overall efficiency of the heat pump. The heat exchange surface areas and the corresponding temperature differential (between the refrigerant and the air stream) directly affect the operating pressures and hence the work the compressor has to do in order to provide the same heating or cooling effect. Generally the larger the heat exchanger the lower the temperature differential and the more efficient the system. Heat exchangers are expensive, requiring drilling for some heat-pump types or large spaces to be efficient, and the heat pump industry generally competes on price rather than efficiency, as it is already at a price disadvantage when it comes to initial investment (not long-term savings) compared to conventional heating solutions like boilers, so the drive towards more efficient heat pumps and air conditioners is often led by legislative measures on minimum efficiency standards.[4]

In cooling mode a heat pump's operating performance is described as its energy efficiency ratio (EER) or seasonal energy efficiency ratio (SEER), and both measures have units of BTU/(h·W) (1 BTU/(h·W) = 0.293 W/W). A larger EER number indicates better performance. The manufacturer's literature should provide both a COP to describe performance in heating mode and an EER or SEER to describe performance in cooling mode. Actual performance varies, however, and depends on many factors such as installation, temperature differences, site elevation, and maintenance.

Heat pumps are more effective for heating than for cooling if the temperature difference is held equal. This is because the compressor's input energy is largely converted to useful heat when in heating mode, and is discharged along with the moved heat via the condenser. But for cooling, the condenser is normally outdoors, and the compressor's dissipated work is rejected rather than put to a useful purpose.

For the same reason, opening a food refrigerator or freezer heats up the room rather than cooling it because its refrigeration cycle rejects heat to the indoor air. This heat includes the compressor's dissipated work as well as the heat removed from the inside of the appliance.[citation needed]

The COP for a heat pump in a heating or cooling application, with steady-state operation, is:


COP_{\mathrm{heating}} = \frac{\Delta Q_{\mathrm{hot}}}{\Delta A} \leq \frac{T_{\mathrm{hot}}}{T_{\mathrm{hot}}-T_{\mathrm{cool}}}

COP_{\mathrm{cooling}} = \frac{\Delta Q_{\mathrm{cool}}}{\Delta A} \leq \frac{T_{\mathrm{cool}}}{T_{\mathrm{hot}}-T_{\mathrm{cool}}}

where

  • ΔQcool is the amount of heat extracted from a cold reservoir at temperature Tcool,
  • ΔQhot is the amount of heat delivered to a hot reservoir at temperature Thot,
  • ΔA is the compressor's dissipated work.
  • All temperatures are absolute temperatures usually measured in kelvins (K).

COP and lift

The COP increases as the temperature difference, or "lift", decreases between heat source and destination. The COP can be maximised at design time by choosing a heating system requiring only a low final water temperature (e.g. underfloor heating), and by choosing a heat source with a high average temperature (e.g. the ground). Domestic hot water (DHW) and radiators require high water temperatures, affecting the choice of heat pump technology.[citation needed]

Pump type and source Typical use case COP variation with output temperature
35 °C
(e.g. heated screed floor)
45 °C
(e.g. heated screed floor)
55 °C
(e.g. heated timber floor)
65 °C
(e.g. radiator or DHW)
75 °C
(e.g. radiator and DHW)
85 °C
(e.g. radiator and DHW)
High-efficiency air source heat pump (ASHP). Air at −20 °C[5] 2.2 2.0
Two-stage ASHP air at −20 °C[6] Low source temp. 2.4 2.2 1.9
High efficiency ASHP air at 0 °C[5] Low output temp. 3.8 2.8 2.2 2.0
Prototype transcritical CO2 (R744) heat pump with tripartite gas cooler, source at 0 °C[7] High output temp. 3.3 4.2 3.0
Ground source heat pump (GSHP). Water at 0 °C[5] 5.0 3.7 2.9 2.4
GSHP ground at 10 °C[5] Low output temp. 7.2 5.0 3.7 2.9 2.4
Theoretical Carnot cycle limit, source −20 °C 5.6 4.9 4.4 4.0 3.7 3.4
Theoretical Carnot cycle limit, source 0 °C 8.8 7.1 6.0 5.2 4.6 4.2
Theoretical Lorentzen cycle limit (CO2 pump), return fluid 25 °C, source 0 °C[7] 10.1 8.8 7.9 7.1 6.5 6.1
Theoretical Carnot cycle limit, source 10 °C 12.3 9.1 7.3 6.1 5.4 4.8

One conclusion is that while current 'best practice' heat pumps (ground source system, operating between 0 and 35 Celsius) have a COP of normally around 4, no better than 5, the maximum achievable is (see under Carnot-cycle) 12. This means that in the coming decades, the energy efficiency of top-end heat pumps is likely to at least double. Cranking up efficiency requires the development of a better gas compressor, fitting HVAC machines with larger heat exchangers with slower gas flows, and solving internal lubrication problems resulting from slower gas flow.

Types

The two main types of heat pumps are compression heat pumps and absorption heat pumps. Compression heat pumps always operate on mechanical energy (through electricity), while absorption heat pumps may also run on heat as an energy source (through electricity or burnable fuels).[8] An absorption heat pump may be fueled by natural gas or LP gas, for example. While the Gas Utilization Efficiency in such a device, which is the ratio of the energy supplied to the energy consumed, may average only 1.5; that is better than a natural gas or LP gas furnace, which can only approach 1. Although an absorption heat pump may not be as efficient as an electric compression heat pump, an absorption heat pump fueled by natural gas may be advantageous in locations where electricity is relatively expensive and natural gas is relatively inexpensive. A natural gas-fired absorption heat pump might also avoid the cost of an electrical service upgrade which is sometimes necessary for an electric heat pump installation. In the case of air-to-air heat pumps, an absorption heat pump might also have an advantage in colder regions, due to a lower minimum operating temperature.ROBUR heat pumps comparison

A number of sources have been used for the heat source for heating private and communal buildings.[9]

  • air source heat pump (extracts heat from outside air)
    • air–air heat pump (transfers heat to inside air)
    • air–water heat pump (transfers heat to a heating circuit and a tank of domestic hot water)
  • exhaust air heat pump (extracts heat from the exhaust air of a building, requires mechanical ventilation)
    • exhaust air - water heat pump (transfers heat to a heating circuit and a tank of domestic hot water)
  • geothermal heat pump (extracts heat from the ground or similar sources)
    • geothermal–air heat pump (transfers heat to inside air)
      • ground–air heat pump (ground as a source of heat)
      • rock–air heat pump (rock as a source of heat)
      • water–air heat pump (body of water as a source of heat)
    • geothermal–water heat pump (transfers heat to a heating circuit and a tank of domestic hot water)
      • ground–water heat pump (ground as a source of heat)
      • rock–water heat pump (rock as a source of heat)
      • water–water heat pump (body of water as a source of heat)
    • hybrid (or twin source) heat pumps: when outdoor air is above 4 to 8 Celsius, (40-50 Fahrenheit, depending on ground water temperature) they use air, when air is colder, they use the ground source. These twin source systems can also store summer heat, by running ground source water through the air exchanger or through the building heater-exchanger, even when the heat pump itself is not running. This has dual advantage: it functions as a low running cost for air cooling, and (if ground water is relatively stagnant) it cranks up the temperature of the ground source, which improves the energy efficiency of the heat pump system by roughly 4 percent for each degree in temperature rise of the ground source.

Heat sources

By definition, all heat sources for a heat pump must be colder in temperature than the space to be heated. Most commonly, heat pumps draw heat from the air (outside or inside air) or from the ground (groundwater or soil).[10] The heat drawn from the ground is in most cases stored solar heat, and it should not be confused with direct geothermal heating, though the latter will contribute in some small measure to all heat in the ground. Geothermal heat, when used for heating, requires a circulation pump but no heat pump, since for this technology the ground temperature is higher than that of the space that is to be heated, so the technology relies only upon simple heat convection. Other heat sources for heat pumps include water; nearby streams and other natural water bodies have been used, and sometimes domestic waste water (via drain water heat recovery) which is often warmer than cold winter ambient temperatures (though still of lower temperature than the space to be heated).

Air-source heat pumps

Air source heat pumps are relatively easy (and inexpensive) to install and have therefore historically been the most widely used heat pump type. However, they suffer limitations due to their use of the outside air as a heat source or sink. The higher temperature differential during periods of extreme cold or heat leads to declining efficiency, as explained above. In mild weather, COP may be around 4.0, while at temperatures below around −8 °C (17 °F) an air-source heat pump can achieve a COP of 2.5 or better, which is considerably more than the energy efficiency that may be achieved by a 1980's heating systems, and very similar to state of the art oil or gas heaters.[11] The average COP over seasonal variation is typically 2.5-2.8, with exceptional models able to exceed 6.0 in very mild climate, but not in freezing climates.[12]

Air source heat pumps for cold climates

At least two manufacturers are selling heat pumps that maintain better heating output at lower outside temperatures than conventional air source heat pumps. These low temperature optimized models make air source heat pumps more practical for cold climates because they don't freeze to a stop that quickly. Some models however, defrost their outdoor unit electrically at regular intervals, which increases electricity consumption dramatically during the coldest weeks. In areas where only one fossil fuel is currently available (e.g. heating oil; no natural gas pipes available) these heat pumps could be used as an alternative, supplemental heat source to reduce a building's direct dependence on fossil fuel. Depending on fuel and electricity prices, using the heat pump for heating may be less expensive than fossil fuel. A backup, fossil-fuel heat source may still be required for the coldest days.[citation needed]

The heating output of low temperature optimized heat pumps (and hence their energy efficiency) still declines dramatically as the temperature drops, but the threshold at which the decline starts is lower than conventional pumps, as shown in the following table (temperatures are approximate and may vary by manufacturer and model):

Air Source Heat Pump Type Full heat output at or above this temperature Heat output down to 60% of maximum at
Conventional 47 °F (8.3 °C) 17 °F (-8.3 °C)
Low Temp Optimized 14 °F (-10 °C) -13 °F (-25 °C)

Ground source heat pumps

Ground source heat pumps, which are also referred to as Geothermal heat pumps, typically have higher efficiencies than air-source heat pumps. This is because they draw heat from the ground or groundwater which is at a relatively constant temperature all year round below a depth of about thirty feet (9 m).[13] This means that the temperature differential is lower, leading to higher efficiency. Ground-source heat pumps typically have COPs of 3.5-4.0 at the beginning of the heating season, with lower COPs as heat is drawn from the ground. The trade off for this improved performance is that a ground-source heat pump is more expensive to install due to the need for the drilling of wells or digging of trenches in which to place the pipes that carry the heat exchange fluid. When compared versus each other, groundwater heat pumps are generally more efficient than heat pumps using heat from the soil. Ground sources tend to accumulate cold, which is a significant problem if ground water is stagnant and they have been designed to be just big enough. One way to fix cold accumulation, is to use ground water to cool the floors on hot days. Another way is to make large solar collectors, for instance by putting plastic pipes just under the roof, or by putting coils of black polyethylene pipes under glass on the roof, or by piping the tarmac of the parking lot. The most cost effective way is to put a large air to water heat exchanger on the rooftop.[citation needed]

Heat distribution

Heat pumps are only highly efficient when they distribute produced heat at a low temperature, ideally around or below 32 °C (90 °F). Normal steel plate radiators are no good: they would need to have four to six times their current size. Underfloor heating is the ideal solution. When wooden floors or carpets would spoil their efficiency, wall heaters (plastic pipes covered with a thick layer of chalk) and piped ceilings can be used. Both systems have the disadvantage that they are slow starters, and that they would require extensive renovation in existing buildings. The alternative is a warm air system in which water runs through a ventilator driven water to air heater. Such a thing can either complement floor heating during warm up, or it can be a quick and economical way to implement a heat pump system into existing buildings. Oversizing them reduces their noise. To efficiently distribute warm water or air from a heat pump, water pipes or air shafts should have significantly larger diameters then in conventional systems, and underfloor heaters should have much more pipes per square meter.[citation needed]

Solid state heat pumps

In 1881, the German physicist Emil Warburg put a block of iron into a strong magnetic field and found that it increased very slightly in temperature. Some commercial ventures to implement this technology are underway, claiming to cut energy consumption by 40% compared to current domestic refrigerators.[14] The process works as follows: Powdered gadolinium is moved into a magnetic field, heating the material by 2 to 5 °C (4 to 9 °F). The heat is removed by a circulating fluid. The material is then moved out of the magnetic field, reducing its temperature below its starting temperature.[citation needed]

Solid state heat pumps using the Thermoelectric Effect have improved over time to the point where they are useful for certain refrigeration tasks. Commercially available technologies have efficiencies that are currently well below that of mechanical heat pumps, however this area of technology is currently the subject of active research in materials science.

Near-solid-state heat pumps using Thermoacoustics are commonly used in cryogenic laboratories.[citation needed]

History

Milestones:

See also

References

  1. ^ The Systems and Equipment volume of the ASHRAE Handbook, ASHRAE, Inc., Atlanta, GA, 2004
  2. ^ Air-source heat pumps|url=http://www.nrel.gov/docs/fy01osti/28037.pdf
  3. ^ http://www.mecanica.pub.ro/frigo-eco/R404A_DME.pdf 101110
  4. ^ BSRIA, "European energy legislation explained", www.bsria.co.uk, May 2010.
  5. ^ a b c d The Canadian Renewable Energy Network 'Commercial Earth Energy Systems', Figure 29. . Retrieved December 8, 2009.
  6. ^ Technical Institute of Physics and Chemistry, Chinese Academy of Sciences 'State of the Art of Air-source Heat Pump for Cold Region', Figure 5. . Retrieved April 19, 2008.
  7. ^ a b SINTEF Energy Research 'Integrated CO2 Heat Pump Systems for Space Heating and DHW in low-energy and passive houses', J. Steen, Table 3.1, Table 3.3. . Retrieved April 19, 2008.
  8. ^ http://www2.vlaanderen.be/economie/energiesparen/doc/brochure_warmtepomp.pdf
  9. ^ Homeowners using heat pump systems[dead link]
  10. ^ "Heat pumps sources including groundwater, soil, outside and inside air)" (PDF). http://www2.vlaanderen.be/economie/energiesparen/doc/folder_warmtepomp.pdf. Retrieved 2010-06-02. 
  11. ^ EnergyIdeas.org, "Product & Technology Review: Acadia Heat Pump", Table 1, Dec 2007.
  12. ^ "the IPCC 4th Working Group III report" (PDF). http://www.ipcc.ch/pdf/assessment-report/ar4/wg3/ar4-wg3-chapter6.pdf. Retrieved 2010-06-02. 
  13. ^ Earth Temperature and Site Geology, http://www.geo4va.vt.edu/A1/A1.htm
  14. ^ Guardian Unlimited, December 2006 'A cool new idea from British scientists: the magnetic fridge'
  15. ^ Banks, David L.. An Introduction to Thermogeology: Ground Source Heating and Cooling. Wiley-Blackwell. ISBN 978-1-4051-7061-1. 

External links


 
 

 

Copyrights:

American Heritage Dictionary. The American Heritage® Dictionary of the English Language, Fourth Edition Copyright © 2007, 2000 by Houghton Mifflin Company. Updated in 2009. Published by Houghton Mifflin Company. All rights reserved.  Read more
Britannica Concise Encyclopedia. Britannica Concise Encyclopedia. © 1994-2012 Encyclopædia Britannica, Inc. All rights reserved.  Read more
$copyright.smallImage.alttext Gale's How Products Are Made. How Products are Made. Copyright © 2002 by The Gale Group, Inc. All rights reserved.  Read more
McGraw-Hill Science & Technology Encyclopedia. McGraw-Hill Encyclopedia of Science and Technology. Copyright © 2005 by The McGraw-Hill Companies, Inc. All rights reserved.  Read more
McGraw-Hill Dictionary of Architecture & Construction. McGraw-Hill Dictionary of Architecture and Construction. Copyright © 2003 by McGraw-Hill Companies, Inc. All rights reserved.  Read more
Wikipedia on Answers.com. This article is licensed under the Creative Commons Attribution/Share-Alike License. It uses material from the Wikipedia article Heat pump Read more

Follow us
Facebook Twitter
YouTube

Mentioned in

» More» More