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heat-treat

 
Medical Encyclopedia: Heat Treatments

Definition

Heat treatments are applications of therapeutic thermal agents to specific body areas experiencing injury or dysfunction.

Description

There are four different ways to convey heat:

  • Conduction is the transfer of heat between two objects in direct contact with each other.
  • Conversion is the transition of one form of energy to heat.
  • Radiation involves the transmission and absorption of electromagnetic waves to produce a heating effect.
  • Convection occurs when a liquid or gas moves past a body part creating heat.
Hot packs, water bottles, and heating pads

Hot packs are a very common form of heat treatment utilizing conduction as a form of heat transfer. Moist heat packs are readily available in most hospitals, physical therapy centers, and athletic training rooms. Treatment temperature should not exceed 131°F (55°C). The pack is used over multiple layers of toweling to achieve a comfortable warming effect for approximately 30 minutes. More recently, several manufacturers have developed packs that may be warmed in a microwave over a specified amount of time prior to use.

Hot-water bottles are another form of superficial heat treatment. The bottles are filled half way with hot water between 115–125°F (46.1–52°C). Covered by a protective toweling, the hot-water bottle is placed on the treatment area and left until the water has cooled off.

Electrical heating pads continue to be used, however because of the need for an electrical outlet, safety and convenience become an issue.

Paraffin

Paraffin, a conductive form of superficial heat, is often used for heating uneven surfaces of the body such as the hands. It consists of melted paraffin wax and mineral oil. Paraffin placed in a small bath unit becomes solid at room temperature and is used as a liquid heat treatment when heated at 126–127.4°F (52–53°C). The most common form of paraffin application is called the dip and wax method. In this technique, the patient will dip eight to 12 times and then the extremity will be covered with a plastic bag and a towel for insulation. Most treatment sessions are about 20 minutes.

Hydrotherapy

Hydrotherapy is used in a form of heat treatment for many musculoskeletal disorders. The hydrotherapy tanks and pools are all generally set at warm temperatures, never exceeding 150°F (65.6°C). Because the patient often performs resistance exercises while in the water, higher water temperatures become a concern as the treatment becomes more physically draining. Because of this, many hydrotherapy baths are now being set at 95–110°F (35–43.3°C). There are also units available with moveable turbine jets, which provide a light massage effect. Hydrotherapy is helpful as a warm-up prior to exercise.

Fluidotherapy

Fluidotherapy is a form of heat treatment developed in the 1970s. It is a dry heat modality consisting of cellulose particles suspended in air. Units come in different sizes and some are restricted to only treating a hand or foot. The turbulence of the gas-solid mixture provides thermal contact with objects that are immersed in the medium. Temperatures of this treatment range from 110–123°F (43.3–50.5°C). Fluidotherapy allows the patient to exercise the limb during the treatment, and also massages the limb, increasing blood flow.

Ultrasound

Ultrasound heat treatments penetrate the body to provide relief to inner tissue. Ultrasound energy comes from the acoustic or sound spectrum and is undetectable to the human ear. By using conducting agents such as gel or mineral oil, the ultrasound transducer warms areas of the musculoskeletal system Some areas of the musculoskeletal system absorb ultrasound better that others. Muscle tissue and other connective tissue such as ligaments and tendons absorb this form of energy very well, however fat absorbs to a much lesser degree. Ultrasound has a relatively longlasting effect, continuing up to one hour.

Diathermy

Diathermy is another deep heat treatment. An electrode drum is used to apply heat to an affected area. It consists of a wire coil surrounded by dead space and other insulators such as a plastic housing. Plenty of toweling must be layered between the unit and the patient. This device is unique in that it utilizes the basis of a magnetic field on connective tissues. One advantage of diathermy over various other heat treatments is that fat does resist an electrical field, which is not the case with a magnetic field. It is found to be helpful with those experiencing chronic low back pain and muscle spasms. Prior to ultrasound technology, diathermy was a popular heat therapy of the 1940s–1960s.

— Jeffrey P. Larson, RPT



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Dictionary: heat-treat   (hēt'trēt')
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tr.v., -treat·ed, -treat·ing, -treats.
To treat (metal, for example) by alternate heating and cooling in order to produce desired characteristics, such as increased hardness; temper.

heat treater heat treater n.
heat treatment heat treatment n.


Changing the properties of materials such as metals or glass by processes involving heating. It is used to harden, soften, or modify other properties of materials that have different crystal structures at low and high temperatures. The type of transformation depends on the temperature that the material is heated to, how fast it is heated, how long it is kept heated, what temperature it is first cooled to, and how fast it is cooled. For example, quenching hardens steel by heating it to high temperatures and then quickly immersing it in room temperature oil, water, or salt brine to "freeze" the new crystal structure; in cryogenic treatments the cooling bath ranges from -180 to -70 °C (-300 to -100 °F), and it is often used in treating high-carbon and high-alloy steels. The two main approaches to softening a metal (to restore its ductility) are annealing, in which its temperature is slowly raised, held for some time, and slowly cooled, and tempering, in which it is slowly heated in an oil bath and held for some hours.

For more information on heat-treating, visit Britannica.com.

Sci-Tech Encyclopedia: Heat treatment
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A procedure of heating and cooling a material without melting. Plastic deformation may be included in the sequence of heating and cooling steps, thus defining a thermomechanical treatment. Typical objectives of heat treatments are hardening, strengthening, softening, improved formability, improved machinability, stress relief, and improved dimensional stability. Heat treatments are often categorized with special names, such as annealing, normalizing, stress relief anneals, process anneals, hardening, tempering, austempering, martempering, intercritical annealing, carburizing, nitriding, solution anneal, aging, precipitation hardening, and thermomechanical treatment.

All metals and alloys in common use are heat-treated at some stage during processing. Iron alloys, however, respond to heat treatments in a unique way because of the multitude of phase changes which can be induced, and it is thus convenient to discuss heat treatments for ferrous and nonferrous metals separately. See also Iron; Steel.

Ferrous metals

Annealing heat treatments are used to soften the steel, to improve the machinability, to relieve internal stresses, to impart dimensional stability, and to refine the grain size.

Hardening treatments are used to harden steels by heating to a temperature at which austenite is formed and then cooling with sufficient rapidity to make the transformation to pearlite or ferrite unfavorable.

Some heat treatments are used to alter the chemistry at the surface of a steel, usually to achieve preferential hardening of a surface layer. Carburizing consists of subjecting the steel to an atmosphere of partially combusted natural gas which has been enriched with respect to carbon. In the nitriding treatment, nitrogen diffusing to the surface of the steel forms nitrides. Chromizing involves the addition of chromium to the surface by diffusion from a chromium-rich material packed around the steel or dissolved in molten lead. See also Surface hardening of steel.

Nonferrous metals

Many nonferrous metals do not exhibit phase transformations, and it is not possible to harden them by means of simple heating and quenching treatments as in steel. Unlike steels, it is impossible to achieve grain refinement by heat treatment alone, but it is possible to reduce the grain size by a combination of cold-working and annealing treatments.

Some nonferrous alloys can be hardened, but the mechanism is one by which a fine precipitate is formed, and the reaction is fundamentally different from the martensitic hardening reaction in steel. There are also certain ferrous alloys that can be precipitation hardened. However this hardening technique is used much more widely in nonferrous than in ferrous alloys. In titanium alloys, the β phase can transform in a martensitic reaction on rapid cooling, and the hardening of these alloys is achieved by methods which are similar to those used for steels.


Food and Fitness: heat treatment
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The use of heat to treat injuries and accelerate recovery. The heat is usually applied to induce feelings of relaxation and comfort, and to increase blood flow through damaged tissue. It is particularly useful for treating injuries that reduce the range of joint movement (e.g. muscle stiffness), but the heat should not be applied immediately after an acute injury because it may increase internal bleeding. Also, heat treatment should not be used while inflammation persists. In addition to treating injuries, heat, sometimes in the form of hot wax or mud packs, is used to reduce weight by inducing perspiration. However, as the weight loss is mostly in the form of water, it will be regained quickly. See also sauna baths.

Dental Dictionary: heat treatment
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n

1. subjecting a metal to a given controlled heat, followed by controlled sudden or gradual cooling to develop the desired qualities of the metal to the maximal degree. 2. a process of giving a metal predetermined physical properties by controlled temperature changes.

Architecture: heat treatment
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Heating and cooling a solid metal or alloy in order to produce changes in its physical and mechanical properties.


Sports Science and Medicine: heat treatment
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The use of heat to treat injuries and accelerate recovery. The heat may be applied superficially or directed to deep tissues. Superficial heat induces feelings of relaxation and comfort. Other therapeutic properties of heat (deep and superficial) include increasing blood flow through damaged tissue, increasing metabolism, and increasing the threshold of sensory nerve endings (therefore, decreasing pain). Heat treatment should not be used immediately after injury, particularly if there is any bleeding. See also diathermy.

Wikipedia: Heat treatment
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Heat treatment is a method used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve a desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering and quenching. It is noteworthy that while the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.

Contents

Processes

Heat treating furnace at 1,800 °F (980 °C)

Metallic materials consist of a microstructure of small crystals called "grains" or crystallites. The nature of the grains (i.e. grain size and composition) is one of the most effective factors that can determine the overall mechanical behavior of the metal. Heat treatment provides an efficient way to manipulate the properties of the metal by controlling rate of diffusion, and the rate of cooling within the microstructure.

Complex heat treating schedules are often devised by metallurgists to optimize an alloy's mechanical properties. In the aerospace industry, a superalloy may undergo five or more different heat treating operations to develop the desired properties. This can lead to quality problems depending on the accuracy of the furnace's temperature controls and timer.

Annealing

Annealing is a technique used to recover cold work and relax stresses within a metal. Annealing typically results in a soft, ductile metal. When an annealed part is allowed to cool in the furnace, it is called a "full anneal" heat treatment. When an annealed part is removed from the furnace and allowed to cool in air, it is called a "normalizing" heat treatment. During annealing, small grains recrystallize to form larger grains. In precipitation hardening alloys, precipitates dissolve into the matrix, "solutionizing" the alloy.

Typical annealing processes include, "normalizing", "stress relief" annealing to recover cold work, and full annealing.

Hardening and tempering (quenching and tempering)

To harden by quenching, a metal (usually steel or cast iron) must be heated into the austenitic crystal phase and then quickly cooled. Depending on the alloy and other considerations (such as concern for maximum hardness vs. cracking and distortion), cooling may be done with forced air or other gas (such as nitrogen), oil, polymer dissolved in water, or brine. Upon being rapidly cooled, a portion of austenite (dependent on alloy composition) will transform to martensite, a hard brittle crystalline structure. The quenched hardness of a metal depends upon its chemical composition and quenching method. Cooling speeds, from fastest to slowest, go from polymer (i.e.silicon), brine, fresh water, oil, and forced air. However, quenching a certain steel too fast can result in cracking, which is why High-tensile steels like AISI 4140 should be quenched in oil, tool steels such as 2767 or H13 hot work tool steel should be quenched in forced air, and low alloy or medium-tensile steels such as XK1320 or AISI 1040 should be quenched in brine or water. However, metals such as austenitic stainless steel (304, 316), and copper, produce an opposite effect when these are quenched; they anneal. Austenitic stainless steels must be quench-annealed to become fully corrosion resistant, as they work-harden significantly.

Untempered martensite, while very hard and strong, is too brittle to be useful for most applications. A method for alleviating this problem is called tempering. Most applications require that quenched parts be tempered (heat treated at a low temperature, often three hundred degrees Fahrenheit or one hundred fifty degrees Celsius) to impart some toughness. Higher tempering temperatures (may be up to thirteen hundred degrees Fahrenheit or seven hundred degrees Celsius, depending on alloy and application) are sometimes used to impart further ductility, although some yield strength is lost.

Precipitation hardening

Some metals are classified as precipitation hardening metals. When a precipitation hardening alloy is quenched, its alloying elements will be trapped in solution, resulting in a soft metal. Aging a "solutionized" metal will allow the alloying elements to diffuse through the microstructure and form intermetallic particles. These intermetallic particles will nucleate and fall out of solution and act as a reinforcing phase, thereby increasing the strength of the alloy. Alloys may age "naturally" meaning that the precipitates form at room temperature, or they may age "artificially" when precipitates only form at elevated temperatures. In some applications, naturally aging alloys may be stored in a freezer to prevent hardening until after further operations - assembly of rivets, for example, may be easier with a softer part.

Examples of precipitation hardening alloys include 2000 series, 6000 series, and 7000 series aluminium alloy, as well as some superalloys and some stainless steels.

Selective hardening

Some techniques allow different areas of a single object to receive different heat treatments. This is called differential hardening. It is common in high quality knives and swords. The Chinese jian is one of the earliest known examples of this, and the Japanese katana the most widely known. The Nepalese Khukuri is another example.

Case hardening

Case hardening is a process in which an alloying element, most commonly carbon or nitrogen, diffuses into the surface of a monolithic metal. The resulting interstitial solid solution is harder than the base material, which improves wear resistance without sacrificing toughness. It also means that it makes it very very strong.

Laser surface engineering is a surface treatment with high versatility, selectivity and novel properties. Since the cooling rate is very high in laser treatment, metastable even metallic glass can be obtained by this method.

Specification

Usually the end condition is specified instead of the process used in heat treatment.[1]

Case hardening

Case hardening is specified by hardness and case depth. The case depth can be specified in two ways: total case depth or effective case depth. The total case depth is the true depth of the case. The effective case depth is the depth of the case that has a hardness equivalent of HRC50; this is checked on a Tukon microhardness tester. This value can be roughly approximated as 65% of the total case depth; however the chemical composition and hardenability can affect this approximation. If neither type of case depth is specified the total case depth is assumed.[1]

For case hardened parts the specification should have a tolerance of at least ±0.005 in (0.13 mm). If the part is to be ground after heat treatment, the case depth is assumed to be after grinding.[1]

The Rockwell hardness scale used for the specification depends on the depth of the total case depth, as shown in the table below. Usually hardness is measured on the Rockwell "C" scale, but the load used on the scale will penetrate through the case if the case is less than 0.030 in (0.76 mm). Using Rockwell "C" for a thinner case will result in a false reading.[1]

Rockwell scale required for various case depths[1]
Total case depth, min. [in] Rockwell scale
0.030 C
0.024 A
0.021 45N
0.018 30N
0.015 15N
Less than 0.015 "File hard"

For cases that are less than 0.015 in (0.38 mm) thick a Rockwell scale cannot reliably be used, so "file hard" is specified instead.[1]

When specifying the hardness either a range should be given or the minimum hardness specified. If a range is specified at least 5 points should be given.[1]

Through hardening

Only hardness is listed for through hardening. It is usually in the form of HRC with at least a five point range.[1]

Annealing

The hardness for an annealing process is usually listed on the HRB scale as a maximum value.[1]

See also

References

Bibliography

  • "Principles of Physical Metallurgy". Reed-Hill, Robert. 3rd edition. PWS Publishing, Boston. 1994.

External links


 
 

 

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Food and Fitness. Food and Fitness: A Dictionary of Diet and Exercise. Copyright © 1997, 2003 by Oxford University Press. All rights reserved.  Read more
Dental Dictionary. Mosby's Dental Dictionary. Copyright © 2004 by Elsevier, Inc. All rights reserved.  Read more
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Wikipedia. This article is licensed under the Creative Commons Attribution/Share-Alike License. It uses material from the Wikipedia article "Heat treatment" Read more