In the actual production injection molding process, we generally carry out color differences from the following aspects.
Influencing factors and influencing factors
To select an injection molding machine with similar problems as showing the main product by BOM, if the machine appears, the equipment must be replaced.
The chromatic aberration caused by mold pouring, changing grooves, etc., can be solved by the maintenance mode of the corresponding part of the injection mold. The complexity of the problem and complexity of the problem can be addressed first to test the problem.
Eliminate the influence of raw resin and color masterbatch
Controlling raw materials is the key to completely solving chromatic aberration. Therefore, especially in the production of light-colored injection molded products, the obvious influence of the thermal stability of the raw material resin on the color fluctuation of the products cannot be ignored.
Given that most injection molding manufacturers do not produce plastic masterbatches or color masterbatches themselves, the focus can therefore be placed on production management and raw material inspection.
That is to strengthen the inspection of raw materials in storage; in production, the same product should be produced by the same manufacturer, the same brand of masterbatch, and color masterbatch as much as possible; for the color masterbatch, we should conduct a random inspection and color testing before mass production.
In this comparison, if the color difference is not big, it can be considered as qualified, just like the batch of color masterbatch has a slight color difference, the color masterbatch can be re-mixed before use to reduce the color difference caused by uneven mixing of the color masterbatch itself.
At the same time, we also need to focus on testing the thermal stability of the raw resin and color masterbatch. For those with poor thermal stability, we recommend that the manufacturer replace them.