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microwave oven

 
Dictionary: microwave oven
 

n.

An oven in which food is cooked, warmed, or thawed by the heat produced as microwaves cause water molecules in the foodstuff to vibrate.


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How Products are Made: How is a microwave oven made?
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Background

Microwaves are actually a segment of the electromagnetic wave spectrum, which comprises forms of energy that move through space, generated by the interaction of electric and magnetic fields. The spectrum is commonly broken into subgroups determined by the different wavelengths (or frequencies) and emission, transmission, and absorption behaviors of various types of waves. From longest to shortest wavelengths, the spectrum includes electric and radio waves, microwaves, infrared (heat) radiation, visible light, ultraviolet radiation, X-rays, gamma rays, and electromagnetic cosmic rays. Microwaves have frequencies between approximately .11 and 1.2 inches (0.3 and 30 centimeters).

Microwaves themselves are used in many different applications such as telecommunication products, radar detectors, wood curing and drying, and medical treatment of certain diseases. However, certain of their properties render them ideal for cooking, by far the most common use of microwave energy. Microwaves can pass through plastic, glass, and paper materials; metal surfaces reflect them, and foods (especially liquids) absorb them. A meal placed in a conventional oven is heated from the outside in, as it slowly absorbs the surrounding air that the oven has warmed. Microwaves, on the other hand, heat food much more quickly because they penetrate all layers simultaneously. Inside a piece of food or a container filled with liquid, the microwaves agitate molecules, thereby heating the substance.

The ability of microwave energy to cook food was discovered in the 1940s by Dr. Percy Spencer, who had conducted research on radar vacuum tubes for the military during World War II. Spencer's experiments revealed that, when confined to a metal enclosure, high-frequency radio waves penetrate and excite certain type of molecules, such as those found in food. Just powerful enough to cook the food, the microwaves are not strong enough to alter its molecular or genetic structure or to make it radioactive.

Raytheon, the company for which Dr. Spencer was conducting this research, patented the technology and soon developed microwave ovens capable of cooking large quantities of food. Because manufacturing costs rendered them too expensive for most consumers, these early ovens were used primarily by hospitals and hotels that could more easily afford the $3,000 investment they represented. By the late 1970s, however, many companies had developed microwave ovens for home use, and the cost had begun to come down. Today, microwaves are a standard household appliance, available in a broad range of designs and with a host of convenient features: rotating plates for more consistent cooking; digital timers; autoprogramming capabilities; and adjustable levels of cooking power that enable defrosting, browning, and warming, among other functions.

Design

The basic design of a microwave oven is simple, and most operate in essentially the same manner. The oven's various electronic motors, relays, and control circuits are located on the exterior casing, to which the oven cavity is bolted. A front panel allows the user to program the microwave, and the door frame has a small window to enable the cook to view the food while it is cooking.

Near the top of the steel oven cavity is a magnetron—an electronic tube that produces high-frequency microwave oscillations—which generates the microwaves. The microwaves are funneled through a metal waveguide and into a stirrer fan, also positioned near the top of the cavity. The fan distributes the microwaves evenly within the oven. Manufacturers vary the means by which they disburse microwaves to achieve uniform cooking patterns: some use dual stirrer fans located on opposite walls to direct microwaves to the cavity, while others use entry ports at the bottom of the cavity, allowing microwaves to enter from both the top and bottom. In addition, many ovens rotate food on a turntable.

Raw Materials

The cover or outer case of the microwave oven is usually a one-piece, wrap-around metal enclosure. The oven's inside panels and doors are made of galvanized or stainless steel and are given a coating of acrylic enamel, usually light in color to offer good visibility. The cooking surface is generally made of ceramic or glass. Inside the oven, electromechanical components and controls consist of timer motors, switches, and relays. Also inside the oven are the magnetron tube, the waveguide, and the stirrer fan, all made of metal. The hardware that links the various components consists of a variety of metal and plastic parts such as gears, pulleys, belts, nuts, screws, washers, and cables.

The Manufacturing
Process

Oven cavity and door manufacture

  • The process of manufacturing a microwave oven starts with the cavity and the door. First, the frame is formed using automatic metal-forming presses that make about 12 to 15 parts per minute. The frame is then rinsed in alkaline cleaner to get rid of any dirt or oil and further rinsed with water to get rid of the alkaline solution.
  • Next, each part is treated with zinc phosphate, which prepares it for electro-deposition. Electro-deposition consists of immersing the parts in a paint tank at 200 volts for 2.5 minutes. The resulting coating is about 1.5 mils thick. The parts are then moved through a paint bake operation where the paint is cured at 300 degrees Fahrenheit (149 degrees Celsius) for 20 minutes.
  • After the door has been painted, a perforated metal plate is attached to its window aperture. The plate reflects microwaves but allows light to enter the cavity (the door will not be attached to the cavity until later, when the chassis is assembled).

The magnetron tube subassembly

  • The magnetron tube assembly consists of a cathode cylinder, a filament heater, a metal anode, and an antenna. The filament is attached to the cathode, and the cathode is enclosed in the anode cylinder; this cell will provide the electricity that will help to generate the microwaves. Metal cooling fins are welded to the anode cylinder, and a powerful magnet is placed around the anode to provide the magnetic field in which the microwaves will be generated. A metal strap holds the complete assembly together. A thermal protector is mounted directly on the magnetron to prevent damage to the tube from overheating.
  • An antenna enclosed in a glass tube is mounted on top of the anode, and the air within the tube is pumped out to create a vacuum. The waveguide is connected to the magnetron on top of the protruding antenna, while a blower motor used to cool the metal fins of the magnetron is attached directly to the tube. Finally, a plastic fan is attached to the motor, where it will draw air from outside the oven and direct it towards the vanes. This completes the magnetron subassembly.

Main chassis assembly

  • The chassis assembly work is performed on a pallet—a work-holding device used in conjunction with other tools—located at the station. First, the main chassis is placed on the pallet, and the cavity is screwed on to the chassis. Next, the door is attached to the cavity and chassis by means of hinges. The magnetron tube is then bolted to the side of the cavity and the main chassis.
  • The circuit that produces the voltage required to operate the magnetron tube consists of a large transformer, an oil-based capacitor, and a high voltage rectifier. All of these components are mounted directly on the chassis, close to the magnetron tube.

Stirrer fan

  • The stirrer fan used to circulate the microwaves is mounted on top of the cavity. Some manufacturers use a pulley to drive the fan from the magnetron blower motor; others use a separate stirrer motor attached directly to the fan. Once the stirrer fan is attached, a stirrer shield is screwed on top of the fan assembly. The shield prevents dirt and grease from entering the waveguide, where they could produce arcing and damage the magnetron.

Control switches, relays, and motors

  • The cook switch provides power to the transformer by energizing a relay and a timer. The relay is mounted close to the power transformer, while the timer is mounted on the control board. The defrost switch works like the cook switch, activating a motor and timer to operate the defrost cycle. Also mounted on the control board are a timer bell that rings when the cooking cycle is complete and a light switch that allows viewing of the cavity. A number of interlocking switches are mounted near the top and bottom of the door area. The interlocking switches are sometimes grouped together with a safety switch that monitors the other switches and provides protection if the door accidently opens during oven operation.

Front panel

  • A front panel that allows the operator to select the various settings and features available for cooking is attached to the chassis. Behind the front panel, the control circuit board is attached. The board, which controls the various programmed operations in their proper sequence when the switches are pushed on the front panel, is connected to the various components and the front panel by means of plug-in sockets and cables.

Making and assembling the case

  • The outer case of the microwave is made of metal and is assembled on a roll former. The case is slipped onto the preassembled microwave oven and bolted to the main chassis.

Testing and packaging the oven

  • The power cords and dial knobs are now attached to the oven, and it is sent for automatic testing. Most manufacturers run the oven from 50-100 hours continuously as part of the testing process. After testing is complete, a palletizer robot records the model and serial data of the oven for inventory purposes, and the oven is sent for packaging. This completes the manufacturing process.

Quality Control

Extensive quality control during the manufacture of microwave ovens is essential, because microwave ovens emit radiation that can burn anyone exposed at high levels for prolonged periods. Federal regulations, applied to all ovens made after October 1971, limit the amount of radiation that can leak from an oven to 5 milliwatts of radiation per square centimeter at approximately 2 inches from the oven surface. The regulations also require all ovens to have two independent, interlocking switches to stop the production of microwaves the moment the latch is released or the door is opened.

In addition, a computer controlled scanner is used to measure emission leaks around the door, window, and back of the oven. Other scanners check the seating of the magnetron tube and antenna radiation. Each scanner operation relays data to the next-on-line operation so that any problems can be corrected.

The Future

Because of their speed and convenience, microwave ovens have become an indispensable part of modern kitchens. Many developments in the microwave market and allied industries are taking place fairly rapidly. For example, foods and utensils designed specially for microwave cooking have become a huge business. New features will also be introduced in microwaves themselves, including computerized storage of recipes that the consumer will be able to recall at the touch of a button. The display and programmability of the ovens will also be improved, and combination ovens capable of cooking with microwaves as well as by conventional methods will become a standard household product.

Where To Learn More

Books

Davidson, Homer L. Microwave Oven Repair, 2nd edition. Tab Books Inc., 1991.

Gallawa, J. Carlton. The Complete Microwave Oven Service Handbook: Operation, Maintenance. Prentice Hall, 1989.

Microwave Oven Radiation. U.S. department of Health and Human Services, 1986.

Pickett, Amold and John Ketterer. Household Equipment in Residential Design. John Wiley and Sons, 1986.

Raytheon Company. Appliance Manufacturer. Cahners Publishing, 1985.

Periodicals

Klenck, Thomas. "How It Works: Microwave Oven." Popular Mechanics. September, 1989, p. 78.

Roman, Mark. "The Little Waves That Could." Discover. November, 1989, p. 54.

[Article by: Rashid Riaz]


 
Food Lover's Companion: microwave oven
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A microwave oven cooks with high-frequency radio waves that cause food molecules to vibrate, creating friction that heats and cooks the food. Microwaves travel so fast (and therefore cook food quickly) because they're extremely short. Nonmetal containers are used in these special ovens because microwaves pass through them (unlike metal), thereby cooking the food from all angles (top, bottom and sides) at once. The fact that the waves pass through glass and ceramics means that the containers stay relatively cool while the food they contain becomes quite hot. The exception is when, during long cooking periods, the food can make the container very hot. Ideally, containers and products like paper towels and paper plates suitable for microwave cooking should be labeled "microwave safe." Because microwaves only penetrate about 1 inch into food, the center of most foods is cooked by heat conduction. This also means that thin pieces of food cook faster than those that are thick. Some microwave ovens have turntables for even microwave distribution. Others have revolving antennae for the same purpose. Microwave ovens use relatively little energy and do not heat up the kitchen. Microwave ovens range in power from about 500 watts to about 900 watts. Knowing the wattage of your oven is vital to following microwave-oven recipes, most of which are written for 700-watt models. Factors that affect how fast food cooks in a microwave oven include: the temperature of the food when cooking begins; the volume of food being cooked at one time; the size and shape of the food; the amount of fat, sugar and moisture in the food (fat and sugar speed the cooking; moisture impedes it); bone distribution; and food density (carrots, for example, are much more dense than eggplant).

 

Appliance that cooks food by means of high-frequency electromagnetic radiation. A microwave oven is a relatively small, boxlike oven that raises the temperature of food by subjecting it to a high-frequency electromagnetic field. The microwaves are absorbed by water, fats, sugars, and certain other molecules, whose resulting vibrations produce heat. The heating thus occurs inside the food, without warming the surrounding air. This process greatly reduces cooking time; baking and other tasks that may require an hour or more in a conventional oven can be completed in minutes in a microwave oven.

For more information on microwave oven, visit Britannica.com.

 
Columbia Encyclopedia: microwave oven
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microwave oven, device that uses microwaves to rapidly cook food. The microwaves cause water molecules in the food to vibrate, producing heat, which is distributed through the food by induction. A special electron tube called a magnetron produces the microwaves. Typical output power for consumer devices ranges from 650 to 1200 watts. To ensure even heating, the magnetron directs its waves at a rotating metal disk with offset vanes, which scatters the waves through the oven cavity; a rotating platform for the food is sometimes used in addition. Power settings may reduce the amount of radiation by cycling a constant-output magnetron on and off for varying lengths of time, or may reduce the level of radiation constantly produced by an inverter magnetron. The magnetron may be supplemented by quartz and halogen bulbs for browning food, which microwaves do poorly.


 
Food & Culture Encyclopedia: Microwave Oven
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While experimenting with radar during World War II, Percy Spencer of Raytheon Corporation in Waltham, Massachusetts, discovered the heating properties of microwaves. With a candy bar in his pocket, he leaned in front of the microwave tube and the candy bar promptly melted. This event led to the birth of microwave ovens.

In 1945 Spencer submitted his first patent application for heating food with microwaves. The patent described two parallel magnetrons that heat food that passes by on a conveyor belt. Two years later, William M. Hall and Fritz A. Gross, Spencer's co-workers, applied for a patent for a microwave-heating device enclosed in an oven. This device consisted of two microwave-generating magnetron tubes packed in a metallic box. The oven included a timer and a means of controlling power.

Raytheon's president, Laurence Marshall, was interested in Spencer's patent. A prototype microwave oven was constructed in 1946 costing an estimated $100,000. Marshall was also enthusiastic about the prototype and ordered engineers to develop an oven in which cold sandwiches could be heated. A contest was held to name the new oven—the winner was "Radarange."

Commercial Microwaves

The first commercial Radarange model was a freestanding white-enamel unit operating at 220 volts of electricity and with an internal water-cooling system. The first Raytheon microwave oven was sold to a restaurant in Cleveland, Ohio, in 1947. Subsequent Radaranges incorporated sliding vertical doors. With a price tag of $3,000, sales were mainly limited to restaurants, railroads, cruise ships, and vending-machine companies.

Development of the microwave oven continued during the 1950s. Raytheon dominated the field of commercial microwave ovens and heating applications: It was the only manufacturer of ovens for restaurants and was the principal magnetron manufacturer. Raytheon licensed other companies, such as Hotpoint, Westinghouse, Kelvinator, Whirlpool, and Tappan, to manufacture the ovens. Raytheon furnished power supplies, magnetrons, and basic-oven design data to each company. The Tappan Company began experimenting with a Radarange installed in their lab. Tappan engineers, who were experts in cooking, teamed up with the Raytheon microwave engineers. In January 1952 the Tappan Company developed the first domestic commercial Radarange. It was powered by a 1,400-to 1,700-watt magnetron that was water cooled and required plumbing connections. The unit was five and a half feet high and weighed 750 pounds.

Domestic Microwaves

The experimental unit developed by Tappan was impractical for domestic use. What was needed was a magnetron requiring less power and a heat dislocation system that could replace the water cooling mechanism. Tappan engineers designed a cabinet with an air-cooled system. Eventually, the magnetron and related components, which had fed microwaves directly into the cavity, were relocated behind the oven. In October 1955, Tappan introduced the first domestic microwave oven for the consumer market. Designed to fit a standard forty-inch range or for built-in use, the unit had a stainless-steel exterior and aluminum oven cavity with a glass shelf. The oven featured two cooking speeds (500 or 800 watts), a browning element, timer, and a recipe-card file drawer. It retailed for $1,295. The unit was marketed as an "electric range." Its advertised advantages were cooking speed, a cool oven, and a unique reheating capability.

General Electric's Hotpoint division, which also had been researching microwave cooking, unveiled its electronic oven the following year. Both the Tappan and Hotpoint oven generated unprecedented enthusiasm and interest in 1956, but sales were dismal. The price was high for the average consumer, and food-processing techniques for the microwave were not well understood. Few food processors took the technology seriously, thus few microwaveable foods were produced.

Breakthroughs

Tappan continued to improve its product. By 1965 Tappan had introduced the first "microwave cooking center," which consisted of a microwave oven mounted above a conventional range. This unit still retailed for well over $1,000. Despite these advances, only ten thousand households in the United States owned microwaves by 1966.

Two events revolutionized the microwave industry. The first was the invention by Keisha Ogura of the New Japan Radio Company—40 percent of which was owned by Raytheon—of a compact, low-cost magnetron. The second was Raytheon's acquisition of Amana Refrigeration, Inc. George Forestner, Amana's president, was a microwave visionary. Amana appliance engineers teamed up with Raytheon experts to develop and design a household Radarange. In August 1967, Amana released its first microwave oven, the Amana RR-1. It operated at 115 volts and sold for $495. The unit was well received. The Amana RR-1 set off a revolution in microwave oven technology, and Amana's success encouraged other appliance manufacturers to produce microwave ovens.

Another important microwave oven manufacturer was Litton, which acquired a small microwave manufacturer called Heat & Eat in 1964. Previously, Litton had manufactured commercial microwave ovens for restaurants. Its newly named Microwave Cooking Products Division in Minneapolis targeted the home market. Litton's Model 500 used 115 volts and was compact. These ovens were installed on TWA planes in 1965, and Litton dominated the restaurant business by 1970.

Microwave Challenges

Despite the initial successes, there were still problems to overcome before the microwave oven would be generally accepted. Manufacturers needed to convince the public that microwave ovens were safe. This fear began with the U.S. Congress's passage of the Radiation Control for Health and Safety Act in 1968. On 4 January 1970, the U.S. Department of Health, Education, and Welfare published the results of microwave oven radiation tests. The tests showed that microwave ovens leaked microwaves. Thus the federal government developed new standards and required changes in the construction of ovens beginning on 6 October 1971. These new regulations required design changes that would result in safer microwave ovens. Public apprehension slowly abated.

Another crucial challenge was convincing food processors to repackage their products. Foods packed in foil blocked microwaves and damaged ovens. Also, frozen foods contained too much water for microwave use. At first, food processors were not interested in working with microwave manufacturers. By the 1970s, however, more than 10 percent of all U.S. homes possessed microwaves, many microwave ovens were in use in vending businesses, and numbers were steadily increasing. Major food processors quickly reversed their direction and invested in microwaveable food products, and specialized microwave cookware was introduced. By 1975 microwave ovens out-sold gas ranges, with sales of over one million units. In the early twenty-first century, the primary use of microwave ovens in the United States was to reheat food.

Bibliography

Behrens, Charles W. "The Development of the Microwave Oven." Appliance Manufacturer 24 (November 1976): 72.

Buderi, Robert. The Invention That Changed the World: How a Small Group of Radar Pioneers Won the Second World War and Launched a Technological Revolution. New York: Simon & Schuster, 1997.

Osepchuk, John. "A History of Microwave Applications." IEEE Transactions on Microwave Theory and Technique 32 (September 1984): 1211.

Smith, Andrew F. Popped Culture: A Social History of Popcorn in America. Columbia: University of South Carolina Press, 1999.

—Andrew F. Smith

 
Wikipedia: Microwave oven
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A microwave oven

A microwave oven, or a microwave, is a kitchen appliance that cooks or heats food by dielectric heating. This is accomplished by using microwave radiation to heat water and other polarized molecules within the food. This excitation is fairly uniform, leading to food being adequately heated throughout (except in thick objects), a feature not seen in any other heating technique.

Basic microwave ovens heat food quickly and efficiently, but do not brown or bake food in the way conventional ovens do. This makes them unsuitable for cooking certain foods, or to achieve certain effects. Additional kinds of heat sources can be added to microwave packaging, or into combination microwave ovens, to add these additional effects.

Microwaving food raises several safety issues, largely connected with leakage of microwave radiation outside the oven, as well as reducing risks, such as that of fire from high temperature heat sources. There has been some concern that microwaves might damage food (microwave radiation has sounded alarming to some), but the dominant view is that microwaved food is at least as safe as food cooked by other means.

Contents

History

Cooking food with microwaves was discovered accidentally in the 1940s. Percy Spencer, a self-taught engineer, was building magnetrons for radar sets with the company Raytheon. He was working on an active radar set when he noticed that a peanut chocolate bar he had in his pocket started to melt. The radar had melted his chocolate bar with microwaves. The first food to be deliberately cooked with Spencer's microwave was popcorn, and the second was an egg, which exploded in the face of one of the experimenters.[1] To verify his finding, Spencer created a high density electromagnetic field by feeding microwave power into a metal box from which it had no way to escape. When food was placed in the box with the microwave energy, the temperature of the food rose rapidly.

On October 8, 1945 Raytheon filed a U.S. patent for Spencer's microwave cooking process and an oven that heated food using microwave energy was placed in a Boston restaurant for testing. In 1947, the company built the Radarange, the first microwave oven in the world.[2] It was almost 6 feet (1.8 m) tall, weighed 750 pounds (340 kg) and cost about US$5000 each. It consumed 3 kilowatts, about three times as much as today's microwave ovens, and was water-cooled. An early commercial model introduced in 1954 consumed 1600 watts and sold for US$2,000 to US$3,000. Raytheon licensed its technology to the Tappan Stove company in 1952. They tried to market a large, 220 volt, wall unit as a home microwave oven in 1955 for a price of US$1,295, but it did not sell well. In 1965 Raytheon acquired Amana, which introduced the first popular home model, the countertop Radarange in 1967 at a price of US$495.

In the 1960s, Litton bought Studebaker's Franklin Manufacturing assets, which had been manufacturing magnetrons and building and selling microwave ovens similar to the Radarange. Litton then developed a new configuration of the microwave, the short, wide shape that is now common. The magnetron feed was also unique. This resulted in an oven that could survive a no-load condition indefinitely. The new oven was shown at a trade show in Chicago, and helped begin a rapid growth of the market for home microwave ovens. Sales volume of 40,000 units for the US industry in 1970 grew to one million by 1975. Market penetration in Japan, which had learned to build less expensive units by re-engineering a cheaper magnetron, was faster.

Several other companies joined in the market, and for a time most systems were built by defense contractors, who were the most familiar with the magnetron. Litton was particularly well known in the restaurant business. By the late 1970s the technology had improved to the point where prices were falling rapidly. Often called "electronic ovens" in the 1960s, the name "microwave ovens" later became standardized, often now referred to informally as simply "microwaves." Formerly found only in large industrial applications, microwave ovens were increasingly becoming a standard fixture of most kitchens. The rapidly falling price of microprocessors also helped by adding electronic controls to make the ovens easier to use. By 1986, roughly 25% of households in the U.S. owned a microwave, up from only about 1% in 1971 [3]. Current estimates hold that over 90% of American households have a microwave.[4]

Principles

A microwave oven works by passing non-ionizing microwave radiation, usually at a frequency of 2.45 gigahertz (GHz) (a wavelength of 12.24 centimetres (4.82 in)), through the food. Microwave radiation is between common radio and infrared frequencies. Water, fat, and other substances in the food absorb energy from the microwaves in a process called dielectric heating. Many molecules (such as those of water) are electric dipoles, meaning that they have a positive charge at one end and a negative charge at the other, and therefore rotate as they try to align themselves with the alternating electric field of the microwaves. This molecular movement creates heat as the rotating molecules hit other molecules and put them into motion.

Microwave heating is more efficient on liquid water than on fats and sugars (which have a smaller molecular dipole moment), and also more efficient than on frozen water (where the molecules are not free to rotate).[5] Microwave heating is sometimes explained as a resonance of water molecules, but this is incorrect: such resonance only occurs in water vapor at much higher frequencies, at about 20 GHz.[6] Moreover, large industrial/commercial microwave ovens operating at the common large industrial-oven microwave heating frequency of 915 MHz (0.915 GHz), also heat water and food perfectly well.[7]

A common misconception is that microwave ovens cook food from the "inside out". In reality, microwaves are absorbed in the outer layers of food in a manner somewhat similar to heat from other methods. The misconception arises because microwaves penetrate dry non-conductive substances at the surfaces of many common foods, and thus often induce initial heat more deeply than other methods. Depending on water content, the depth of initial heat deposition may be several centimetres or more with microwave ovens, in contrast to broiling (infrared) or convection heating, which deposit heat thinly at the food surface. Penetration depth of microwaves is dependent on food composition and the frequency, with lower microwave frequencies (longer wavelengths) penetrating better.

Design

A magnetron with section removed (magnet is not shown)

A microwave oven consists of:

The frequencies used in microwave ovens were chosen based on two constraints. The first is that they should be in one of the ISM bands set aside for non-communication purposes. Three additional ISM bands exist in the microwave frequencies, but are not used for microwave cooking. Two of them are centered on 5.8 GHz and 24.125 GHz, but are not used for microwave cooking because of the very high cost of power generation at these frequencies. The third, centered on 433.92 MHz, is a narrow band that would require expensive equipment to generate sufficient power without creating interference outside the band, and is only available in some countries. For household purposes, 2.45 GHz has the advantage over 915 MHz in that 915 MHz is only an ISM band in the ITU Region 2 while 2.45 GHz is available worldwide.

Most microwave ovens allow the user to choose between several power levels, including one or more defrosting levels. In most ovens, however, there is no change in the intensity of the microwave radiation; instead, the magnetron is turned on and off in duty cycles of several seconds at a time. This can actually be heard (a change in the humming sound from the oven), or observed when microwaving airy foods which may inflate during heating phases, and deflate when the magnetron is turned off. For such ovens, the magnetron is driven by a linear transformer which can only feasibly be switched completely on or off. Newer models have inverter power supplies which use pulse width modulation to provide truly continuous low-power microwave heating.

The cooking chamber itself is a Faraday cage enclosure which prevents the microwaves from escaping into the environment. The oven door is usually a glass panel for easy viewing, but has a layer of conductive mesh to maintain the shielding. Because the size of the perforations in the mesh is much less than the microwaves' wavelength, most of the microwave radiation cannot pass through the door, while visible light (with a much shorter wavelength) can.

Variants and accessories

A variant of the conventional microwave is the convection microwave. A convection microwave is a combination of a standard microwave and a convection oven. It allows food to be cooked quickly, yet come out browned or crisped, as from a convection oven. Convection microwaves are more expensive than a conventional microwave and are not considered cost-effective if primarily used just to heat drinks or frozen food. They are usually used for cooking prepared dishes. Convection microwaves also suffer from smoke and burning odors when microwaved foods spatter grease and food particles. This spatter collects on the heating elements and does not do anything when used solely for microwaving, but it all burns off when later used for convection.

More recently, certain manufacturers have added a high power quartz halogen bulb to their convection microwave models while marketing them under names such as "Speedcook", "Advantium" and "Optimawave" to emphasize their ability to cook food rapidly and with the same browning results typically expected of a conventional oven. This is achieved using the high intensity halogen lights at the top of the microwave to deposit large amounts of infrared radiation to the surface of the food. The food browns while also being heated internally by the microwave radiation and heated through conduction and convection by contact with heated air - produced by the conventional convection portion of the unit. The IR energy which is rapidly delivered to the outer surface of food by the lamps is sufficient to initiate browning caramelization in foods primarily made up of sugars (carbohydrates), and Maillard reactions of those foods primarily made up of protein. These reactions in food produce a texture and taste much more similar to that typically expected of conventional oven cooking rather than the bland boiled and steamed taste that microwave-only cooking tends to create.

In order to aid browning, sometimes an accessory browning tray is used, usually composed of glass or porcelain. It makes food crisp by oxidising the top layer until it turns brown. Ordinary plastic cookware is unsuitable for this purpose since it could melt.

Frozen dinners, pies, and microwave popcorn bags often contain a thin susceptor made from aluminium film in the packaging or included on a small paper tray. Instructions are included to leave the item in the box while cooking it. The metal film absorbs microwave energy efficiently and consequently becomes extremely hot and radiates in the infrared, concentrating the heating of the popcorn oil, or even browning surfaces of frozen foods. Heating packages or trays containing susceptors are designed for a single use and are then discarded with the other food packaging waste.

Sizes

Consumer microwaves typically come in two types in three sizes:

Compact
A compact microwave, also called small, portable, or countertop, is the smallest type of typically available consumer microwave. Compacts are the most popular size of microwave oven, dominating the market. A typical model is no more than 50 cm (18 inches) wide, 35 cm (14 inches) or less deep and 30 cm (12 inches) or less tall. These ovens are rated between 500 and 1000 watts of power and measure less than 28 litres (1 cubic foot) in capacity. These ovens are primarily used for reheating food and making microwave meals and popcorn. The largest models will accommodate a 2 litre (2 quart) round casserole dish and are suitable for light cooking. These ovens are not made to cook large amounts of food. Typically these models cost less than 100 USD (around £50).
Medium-capacity
These microwaves are larger than compact microwaves. Their heights and depths are only marginally larger than compacts, but they are typically 50 cm (20 inches) wide or more. Their interiors are typically between 30 and 45 litres (1.0 and 1.5 cubic feet) and power runs from 1000-1500 watts. These are the standard "family" sized microwave. They tend to have a few more "auto-cook" features, and some incorporate grills or even conventional oven heating elements.
Large-capacity
These are big microwaves designed for cooking large meals. Large-capacity ovens can handle 25×35 cm (9×13 inch) casserole dishes, and cook tall items like roasts or turkey breast, with a large number of "auto-cook" and precise temperature control measures. Large capacity oven normally use over 2000 watts and have over 60 litres (2 cubic feet) of capacity. These ovens are normally well-over 50 cm (20 inches) wide, as much as 50 cm (20 inches) deep, and 30 cm (12 inches) or more high.
Built-in
Built-in microwaves are ovens that are built into the cabinetry similar to traditional ovens. These ovens are typically more expensive than similar sized models. Some built in microwaves are combined with an exhaust fan for installation above a cooktop.

Increasingly, microwaves are sold with additional features including combining them with convection cooking, "top browning" elements that will brown food (similar to the broiling function on an oven) and even rotisseries in the oven. Most microwaves have white enamel interiors but high end models are often stainless steel, like the original Radarange.

Uses

Microwave ovens are generally used for time efficiency in both industrial applications such as restaurants and at home, rather than for cooking quality, although some modern recipes using microwave ovens rival recipes using traditional ovens and stoves. Professional chefs generally find microwave ovens to be of limited usefulness because browning, caramelization, and other flavour-enhancing reactions cannot occur due to the temperature range.[8] On the other hand, people who want fast cooking times can use microwave ovens to prepare food or to reheat stored food (including commercially available pre-cooked frozen dishes) in only a few minutes. Microwave ovens are also useful for the ease in which they can perform some traditionally cumbersome kitchen tasks, such as softening butter or melting chocolate. Popcorn is one example of a very popular item with microwave oven users.

Efficiency

A microwave oven converts only part of its electrical input into microwave energy. A typical consumer microwave oven consumes 1100 W of electricity in producing 700 W of microwave power, an efficiency of 64%. The other 400 W are dissipated as heat, mostly in the magnetron tube. Additional power is used to operate the lamps, AC power transformer, magnetron cooling fan, food turntable motor and the control circuits. This waste heat, along with heat from the food, is exhausted as warm air through cooling vents.

A consideration for rating the efficiency of a microwave oven is to assess how much energy is wasted by using other forms of cooking. For example, when heating water for a coffee, a microwave oven heats just the mugful of water itself. When using a kettle, an element heats the kettle itself plus the water plus any extra water which is then left unused in the kettle. Depending upon the size of the kettle and the amount of excess water, the efficiency of microwave ovens can be quite comparable. Cooking in conventional ovens entails heating the internal structure of the oven to cooking temperature and, additionally, it involves maintaining that temperature against convective and radiative losses of heat for a longer time than is usual with a microwave oven. The efficiencies of conventional cooking methods can be difficult to quantify but tend to be low.

Benefits and safety features

Commercial microwave ovens all use a timer in their standard operating mode; when the timer runs out, the oven turns itself off.

Microwave ovens heat food without getting hot themselves. Taking a pot off a stove, with the exception of an induction cooktop, leaves a potentially dangerous heating element or trivet that will stay hot for some time. Likewise, when taking a casserole out of a conventional oven, one's arms are exposed to the very hot walls of the oven. A microwave oven does not pose this problem.

Food and cookware taken out of a microwave oven is rarely much hotter than 100 °C (212 °F). Cookware used in a microwave oven is often much cooler than the food because the cookware is transparent to microwaves; the microwaves heat the food directly and the cookware is indirectly heated by the food. Food and cookware from a conventional oven, on the other hand, are the same temperature as the rest of the oven; a typical cooking temperature is 180 °C (360 °F). That means that conventional stoves and ovens can cause more serious burns.

The lower temperature of cooking (the boiling point of water) is a significant safety benefit compared to baking in the oven or frying, because it eliminates the formation of tars and char, which are carcinogenic.[9] Microwave radiation also penetrates deeper than direct heat, so that the food is heated by its own internal water content. In contrast, direct heat can fry the surface while the inside is still cold. Pre-heating the food in a microwave oven before putting it into the grill or pan reduces the time needed to heat up the food and reduces the formation of carcinogenic char.

Heating characteristics

In a microwave oven, food may be heated for so short a time that it is cooked unevenly, since heat requires time to diffuse through food, and microwaves only penetrate to a limited depth. Microwave ovens are frequently used for reheating previously cooked food, and bacterial contamination may not be killed if the safe temperature is not reached, resulting in foodborne illness; as with all reheating methods.

Uneven heating in microwaved food can be partly due to the uneven distribution of microwave energy inside the oven, and partly due to the different rates of energy absorption in different parts of the food. The first problem is reduced by a stirrer, a type of fan that reflects microwave energy to different parts of the oven as it rotates, or by a turntable or carousel that turns the food; turntables, however, may still leave spots, such as the center of the oven, which receive uneven energy distribution. The location of dead spots and hot spots in a microwave can be mapped out by placing a damp piece of thermal paper in the oven. When the water saturated paper is subjected to the microwave radiation it becomes hot enough to cause the dye to be released which will provide a visual representation of the microwaves. If multiple layers of paper are constructed in the oven with a sufficient distance between them a three dimensional map can be created. Many store receipts are printed on thermal paper which allows this to be easily done at home.[10]

The second problem is due to food composition and geometry, and must be addressed by the cook by arranging the food so that it absorbs energy evenly, and periodically testing and shielding any parts of the food that overheat. In some materials with low thermal conductivity, where dielectric constant increases with temperature, microwave heating can cause localized thermal runaway. Under certain conditions, glass can exhibit thermal runaway in a microwave to the point of melting. Video

Due to this phenomenon, microwave ovens set at too-high power levels may even start to cook the edges of the frozen food, while the inside of the food remains frozen. Another case of uneven heating can be observed in baked goods containing berries. In these items, the berries absorb more energy than the drier surrounding bread and also cannot dissipate the heat due to the low thermal conductivity of the bread. The result is frequently the overheating of the berries relative to the rest of the food. The low power levels which mark the "defrost" oven setting are designed to allow time for heat to be conducted from areas which absorb heat more readily to those which heat more slowly. More even heating will take place by placing food off-centre on the turntable tray instead of exactly in the centre.

Microwave heating can be deliberately uneven by design. Some microwavable packages (notably pies) may contain ceramic or aluminum-flake containing materials which are designed to absorb microwaves and heat up (thereby converting microwaves to less penetrating infrared) which aids in baking or crust preparation by depositing more energy shallowly in these areas. Such ceramic patches affixed to cardboard are positioned next to the food, and are typically smokey blue or gray in colour, usually making them easily identifiable. Microwavable cardboard packaging may also contain overhead ceramic patches which function in the same way. The technical term for such a microwave-absorbing patch is a susceptor.

Effects on food and nutrients

Any form of cooking will destroy some nutrients in food, but the key variables are how much water is used in the cooking, how long the food is cooked, and at what temperature.[11] Microwave ovens do convert vitamin B12 from the active to inactive form, making approximately 30-40% of the B12 contained in foods unusable by mammals.[12]

Spinach retains nearly all its folate when cooked in a microwave.[11] In comparison, it loses about 77 percent when cooked on a stove because food on a stove is typically boiled, leaching out nutrients.[11] Steamed vegetables tend to maintain more nutrients when cooked on a stovetop than in a microwave. Bacon cooked by microwave has significantly lower levels of carcinogenic nitrosamines than conventionally cooked bacon.[11][13][14][15][16][17]

Hazards

A microwaved DVD-R showing the effects of electrical discharge through its metal film

Liquids, when heated in a microwave oven in a container with a smooth surface, can superheat[18][19], that is, reach temperatures that are a few degrees in temperature above their normal boiling point, without actually boiling. The boiling process can start explosively when the liquid is disturbed, such as when the operator takes hold of the container to remove it from the oven or while adding impurities such as powdered creamer or sugar, and can then result in a violent burst of water and vapor resulting in liquid and steam burns. A common myth states that only distilled water can exhibit this behaviour but this is not true.[20]

Closed containers and eggs can explode when heated in a microwave oven due to the increasing pressure of steam. Products that are heated too long can catch fire. Though this is inherent to any form of cooking, the rapid cooking and unattended nature of microwave oven use results in additional hazard. Microwave oven manuals frequently warn of such hazards. Because the microwave oven's cavity is enclosed and metal, fires are generally well contained. Simply switching off the oven and allowing the fire to consume available oxygen with the door closed will typically contain damage to the oven itself.

Any metal or conductive object placed into the microwave will act as an antenna to some degree, resulting in an electric current. This causes the object to act as a heating element. This effect varies with the object's shape and composition, and is sometimes utilized for cooking.

Any object containing pointed metal can create an electric arc (sparks) when microwaved. This includes cutlery, aluminium foil, ceramics decorated with metal, and almost anything containing any type of metal. Forks are a good example. This is because the tines of the fork resonate with the microwave radiation and produce high voltage at the tips. This has the effect of exceeding the dielectric breakdown of air, about 3 megavolts per meter (3×106 V/m). The air forms a conductive plasma, which is visible as a spark. The plasma and the tines may then form a conductive loop, which may be a more effective antenna, resulting in a longer lived spark. Any time dielectric breakdown occurs in air, some ozone and nitrogen oxides are formed, both of which are unhealthy in large quantities. Microwaving food containing an individual smooth metal object without pointed ends (for example, a spoon) usually does not produce sparking.

The effect can be seen clearly on a CD or DVD (particularly the factory pressed type). The microwaves induce electric currents in the metal film, which heats up, melting the plastic in the disc and leaving a visible pattern of concentric and radial scars. It can also be illustrated by placing a radiometer inside the cooking chamber, creating plasma inside the vacuum chamber.

A microwave oven with a metal shelf

Another hazard is the resonance of the magnetron tube itself. If the microwave is run without an object to absorb the radiation, a standing wave will form. The energy is reflected back and forth between the tube and the cooking chamber. This may cause the tube to 'cook' itself and burn out. Thus dehydrated food, or food wrapped in metal which does not arc, is problematic without being an obvious fire hazard.

Some magnetrons have ceramic insulators with a piece of beryllium oxide (beryllia) added—these ceramics often appear somewhat pink or purple-colored. The beryllium in such oxides is a serious chemical hazard if crushed and ingested (eg, inhaling dust). In addition, beryllia is listed as a confirmed human carcinogen by the IARC; therefore, broken ceramic insulators or magnetrons should not be handled. This is obviously only a danger if the microwave oven becomes physically damaged (ie, cracked ceramics) or upon opening and handling the magnetron directly, and as such should not occur during normal usage.

Certain foods, if carefully arranged, can also produce arcing, such as grapes. [21] A naked flame, being made of conductive plasma, will do the same, so burning candles, matches, paper, etc should not be put in a microwave oven.

Microwave radiation

The microwaves emitted by the source in a microwave oven are confined in the oven by the material out of which microwave oven is constructed. Tests have shown confinement of the microwaves in commercially available ovens to be so nearly universal as to make routine testing unnecessary.[22] According to the United States Food and Drug Administration's Center for Devices and Radiological Health, a US Federal standard limits the amount of microwaves that can leak from an oven throughout its lifetime to 5 milliwatts of microwave radiation per square centimeter at approximately 2 inches from the surface of the oven. [23] This is far below the exposure level currently considered to be harmful to human health.

The radiation produced by a microwave oven is non-ionizing. It therefore does not have the cancer risks associated with ionizing radiation such as X-rays, ultraviolet light, and high-energy particles. Long-term rodent studies to assess cancer risk have so far failed to identify any carcinogenicity from 2.45 GHz microwave radiation even with chronic (i.e., large fraction of life span) exposure levels, far larger than humans are likely to encounter from any leaking ovens.[24][25] However, with the oven door open, the radiation may cause damage by heating; as with any cooking device. Nearly every microwave sold has a protective interlock so that it cannot be run when the door is open or improperly latched.

Social and cultural changes

The microwave has made it easier for people to cook and it reduced the time needed for preparing and cooking food. It was no longer necessary to plan a lot of time for preparing dinner, since food could be heated in a matter of minutes. People could find other things to do in the time they usually needed to cook dinner.

As a result, there was a desire for easy and quick food preparing, which led to a behavioral change in people not wanting to spend time on cooking. A demand for ‘quick food’ arose, and thus the TV dinner was developed. The TV dinner (or ready meal, microwave meal) is a complete frozen or chilled meal that only needs a couple of minutes in the microwave oven. Although it was first prepared in a conventional oven, people soon found out that the ease of the TV dinner could be combined with the speed of the microwave oven. Joe Moran addresses this in his article "Hum, ping, rip: the sounds of cooking":[26]

"The chill-cook meal really took off in the time-is-money, lifestyle-conscious Thatcher era. "Ready-made meals, once the tinned provender of elderly widowers and young boozy bachelors, are climbing the social ladder," wrote a Guardian journalist in 1987. "Exotic recipes, low-calorie concoctions, new chilling techniques and the ubiquitous microwave have all helped give market cachet to the instant sachet."

These pre-made meals are usually more expensive. However, the middle class is willing to pay this price because doing so saves time. The middle class has adopted ‘creative cooking’, since this differs them from the fast food culture which has a negative connotation, even though they do not have the time to do so.

"So now they buy "meal centres" with "vegetable accompaniments", giving themselves the onerous task of opening two packets instead of one, and assembling their beef bourguignon and double butter mash on a plate. If they are feeling intrepid, they buy ready-to-cook foods such as stir-fry mixes, cooking sauces or meat that has been pre-stuffed and marinated; if they are eager to impress, they buy gourmet meal kits with prepared ingredients and idiot-proof instructions. We have invented an activity somewhere between microwave instantaneity and cooking from scratch: food assembly."[26]

In order to be different but time-saving as well, the middle class worker has become a profitable market sachet for the food industry. Economic reasons are thus the main drive in this marketing strategy. The question that still remains is if this development of the TV dinner is one of social need for the product or if the demand for it was actually created by the food industry.

"We thought the microwave would be a cooking appliance, instead it found its apotheosis in reheating a container of takeout macaroni and cheese."[27] This shows that the intention of a certain technology does not always resemble the final use of it. The way a technology is used is never predetermined. This is even represented in present day advertisements and movies, where the mother or wife has prepared a dinner and leaves a note which says “Dinner is in the fridge”, sometimes even with instructions on how to heat it.

See also

References

  1. ^ The History of the Microwave Oven
  2. ^ Raytheon Company: Technology Leadership
  3. ^ Microwave Oven Regression Model
  4. ^ Microwave Oven Regression Model
  5. ^ "Efficient" here meaning more energy is deposited, not necessarily that the temperature rises more, since the latter also is a function of the specific heat capacity, which is often less than water for most substances. For a practical example, milk heats slightly faster than water in a microwave oven, but only because milk solids have less heat capacity than the water they replace.[citation needed]
  6. ^ How Things Work: Microwave Ovens "It's a common misconception that the microwaves in a microwave oven excite a natural resonance in water. ... In fact, using a frequency that water molecules responded to strongly (as in a resonance) would be a serious mistake -- the microwaves would all be absorbed by water molecules at the surface of the food and the center of the food would remain raw."
  7. ^ Litton - For Heat, Tune to 915 or 2450 Megacycles 1965 advertisement
  8. ^ Hervé This, Révélations gastronomiques, Éditions Belin. ISBN 2-7011-1756-9
  9. ^ "The Five Worst Foods to Grill". Physicians Committee for Responsible Medicine. 2005. http://www.pcrm.org/health/reports/worst_grill.html. 
  10. ^ [1]Finding the hot spots in your microwave with fax paper
  11. ^ a b c d The Claim: Microwave Ovens Kill Nutrients in Food By ANAHAD O’CONNOR. 2006, Cornell University
  12. ^ Watanabe F, Abe K, Fujita T, Goto M, Hiemori M, Nakano Y (January 1998). "Effects of Microwave Heating on the Loss of Vitamin B(12) in Foods". J. Agric. Food Chem. 46 (1): 206–210. PMID 10554220. http://dx.doi.org/10.1021/jf970670x. 
  13. ^ 2003, Globe and Mail, October 17, 2003, Microwaving destroys nutrients, study finds by S Strauss
  14. ^ 2003, Journal of the Science of Food and Agriculture, Volume 83, Issue 14 , Pages 1511 - 1516, Phenolic compound contents in edible parts of broccoli inflorescences after domestic cooking by F Vallejo, FA Tomás-Barberán, C García-Viguera.
  15. ^ 1998, Journal of Agricultural and Food Chemistry, Effects of microwave heating on the loss of vitamin B12 in foods by Fumio Watanabe,* Katsuo Abe, Tomoyuki Fujita, Mashahiro Goto, Miki Hiemori, and Yoshihisa Nakano
  16. ^ 1994, Journal of Nutrition and Food Science, Volume: 95 Issue: 4 Page: 8 - 10, Nutritional effects of microwave cooking by Anne Lassen, Lars Ovesen
  17. ^ 1992, Pediatrics, Volume: 89, Issue 4,pp. 667-669, Effects of microwave radiation on anti-infective factors in human milk by R Quan, C Yang, S Rubinstein, NJ Lewiston, P Sunshine, DK Stevenson and JA Kerner
  18. ^ "Superheated Water", from the USA Dept. of Energy "Ask A Scientist" series's "Chemistry Archive" (2001315)
  19. ^ "Superheating and microwave ovens", from the School of Physics, at The University of New South Wales
  20. ^ Unwise Microwave Oven Experiments
  21. ^ "Why do grapes spark in the microwave?" MadSci Network
  22. ^ "ARPANSA notes on microwave ovens". http://www.arpansa.gov.au/radiationprotection/FactSheets/is_Microwave.cfm#6. 
  23. ^ US Food and Drug Administration on safety of microwave ovens
  24. ^ PMID 9806599
  25. ^ PMID 9453703
  26. ^ a b Moran, J. "Hum, ping, rip: the sounds of cooking" in New Statesman; 1/24/2005, Vol. 134 Issue 4723, p34-35
  27. ^ Adler, J. "Takeout Nation" in Newsweek; 2/9/2004, Vol. 143, Issue 6

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