Open-pit mining

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(¦ō·pən ¦pit ′mīn·iŋ)

(mining engineering) Extracting metal ores and minerals that lie near the surface by removing the overlying material and breaking and loading the ore. Also known as open-cast mining; opencut mining.


The process of extracting beneficial minerals by surface excavations. Open pit mining is a type of surface excavation which often takes the shape of an inverted cone; the shape of the mine opening varies with the shape of the mineral deposit. Other types of surface mining are specific to the type and shape of the mineral deposit. See also Coal mining; Placer mining; Surface mining.

The open pit mine, like any other mining operation, must extract the product minerals at a positive economic benefit. All costs of producing the product, including excavation, beneficiation, processing, reclamation, environmental, and social costs, must be paid for by the sales of the mineral product. A mineral that is in sufficient concentration to meet or exceed these economic constraints is called ore. The terms ore body and ore deposit are used to refer to the natural occurrence of an economic mineral deposit. See also Ore and mineral deposits.

Ore bodies occur as the result of natural geologic occurrences. The geologic events that lead to the concentration of a mineral into an ore deposit are generally complex and rare. If those events placed the deposit sufficiently near the surface, open pit mining may be viable.

Material encountered during the mining process that has little or no economic value is called waste or overburden. One important economic criterion for open pit mining is the amount of overlying waste which must be removed to extract the ore. The ratio of the amount of waste to the amount of ore is referred to as the strip ratio. In general, the lower the strip ratio, the more likely an ore body is to be mined by open pit methods.

Modern open pit mining utilizes large mechanical equipment to remove the ore and waste from the open pit excavation. The amount of equipment and its type and size depend on the characteristics of the ore and waste and the required production capacity. In general, there are four basic unit operations common to most open pit mining operations. These are drilling, blasting, loading, and hauling.

Waste material that is generated during the course of mining at most mines must be discarded as economically as possible without jeopardizing future mining activities but while respecting environmental regulations. Two types of waste material are generated at most mining operations: waste rock and overburden from the mine, and tailings—the waste material from the processing plant after treatment of the ore. See also Land reclamation.

Computer software is available to assist the mining engineer in ore reserve estimation with the application of geostatistics, mine planning and design, and production and maintenance monitoring and reporting. With the help of high-speed computers the engineering and production staff can evaluate aspects of the mining activities, which allows a more efficient and economical extraction of the mineral commodity. See also Mining; Operations research; Optimization.


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El Chino, located near Silver City, New Mexico, is an open-pit copper mine
A coquina quarry.

Open-pit mining or Opencast mining refers to a method of extracting rock or minerals from the earth by their removal from an open pit or borrow.

The term is used to differentiate this form of mining from extractive methods that require tunneling into the earth such as long wall mining. Open-pit mines are used when deposits of commercially useful minerals or rock are found near the surface; that is, where the overburden (surface material covering the valuable deposit) is relatively thin or the material of interest is structurally unsuitable for tunneling (as would be the case for sand, cinder, and gravel). For minerals that occur deep below the surface - where the overburden is thick or the mineral occurs as veins in hard rock - underground mining methods extract the valued material.

Open-pit mines that produce building materials and dimension stone are commonly referred to as quarries.

Open-pit mines are typically enlarged until either the mineral resource is exhausted, or an increasing ratio of overburden to ore makes further mining uneconomic. When this occurs, the exhausted mines are sometimes converted to landfills for disposal of solid wastes. However, some form of water control is usually required to keep the mine pit from becoming a lake.

Contents

Extraction

Open-pit mines are dug on benches, which describe vertical levels of the hole. These benches are usually on four meter to sixty meter intervals, depending on the size of the machinery that is being used. Many quarries do not use benches, as they are usually shallow.

Most walls of the pit are generally dug on an angle less than vertical, to prevent and minimize damage and danger from rock falls. This depends on how weathered the rocks are, and the type of rock, and also how many structural weaknesses occur within the rocks, such as a fault, shears, joints or foliations.

The walls are stepped. The inclined section of the wall is known as the batter, and the flat part of the step is known as the bench or berm. The steps in the walls help prevent rock falls continuing down the entire face of the wall. In some instances additional ground support is required and rock bolts, cable bolts and shotcrete are used. De-watering bores may be used to relieve water pressure by drilling horizontally into the wall, which is often enough to cause failures in the wall by itself. [1]

A haul road is usually situated at the side of the pit, forming a ramp up which trucks can drive, carrying ore and waste rock.

Waste rock is piled up at the surface, near the edge of the open pit. This is known as the waste dump. The waste dump is also tiered and stepped, to minimize degradation.

Ore which has been processed is known as tailings, and is generally a slurry. This is pumped to a tailings dam or settling pond, where the water evaporates. Tailings dams can often be toxic due to the presence of unextracted sulfide minerals, some forms of toxic minerals in the gangue, and often cyanide which is used to treat gold ore via the cyanide leach process. This toxicity has the potential to negatively impact on the surrounding environment. [2]

Open-cast, or strip, coal mining at Garzweiler, Germany
Open-pit sulfur mining at Tarnobrzeg, Poland currently in land rehabilitation process

Rehabilitation

After mining finishes, the mine area must undergo rehabilitation. Waste dumps are contoured to flatten them out, to further stabilise them. If the ore contains sulfides it is usually covered with a layer of clay to prevent access of rain and oxygen from the air, which can oxidise the sulfides to produce sulfuric acid, a phenomenon known as acid mine drainage. This is then generally covered with soil, and vegetation is planted to help consolidate the material. Eventually this layer will erode, but it is generally hoped that the rate of leaching or acid will be slowed by the cover such that the environment can handle the load of acid and associated heavy metals. There are no long term studies on the success of these covers due to the relatively short time in which large scale open pit mining has existed. It may take hundreds to thousands of years for some waste dumps to become "acid neutral" and stop leaching to the environment. The dumps are usually fenced off to prevent livestock denuding them of vegetation. The open pit is then surrounded with a fence, to prevent access, and it generally eventually fills up with ground water. In arid areas it may not fill due to deep groundwater levels. [3]

Typical open cut grades

Gold is generally extracted in open-pit mines at 1 to 2 ppm (grams per tonne) but in certain cases, 0.75ppm gold is economical. This was achieved by bulk heap leaching at Alkane Minerals Ltd. Peak Hill mine in western New South Wales, near Dubbo, Australia. [4]

Nickel, generally as laterite, is extracted via open-pit down to 0.2%. Copper is extracted at grades as low as 0.15% to 0.2%, generally in massive open-pit mines in Chile, where the size of the resources and favorable metallurgy allows economies of scale.

Materials typically extracted from open-pit mines include:

Open-pit mines

Super Pit gold mine.

This list includes only those large open-pit mines for which an article exists in Wikipedia.

Argentina

Australia

Bulgaria

Canada

East Pit of Sherman Mine in Temagami, Ontario, Canada

Chile

Colombia

Egypt

Germany

Tagebau Jänschwalde.

Indonesia

Kyrgyzstan

Mongolia

Namibia

Open Cast Mine, Uncovered Coal Seam, Kai Point Coal Mine, New Zealand

Poland

Peru

Portugal

Romania

Russia

The Udachnaya pipe in Russia.
Abandoned baryte mine shaft in Perthshire, Scotland; an example of small scale open pit mining

South Africa

  • The Big Hole, a former diamond mine in Kimberley, dug to 240 m (790 ft) between 1871 and 1914, making it the deepest hand-excavated pit in the world. Now a museum.
  • The Jagersfontein Mine, operating between 1888 and 1971. This was hand-excavated to 201 m (660 ft) by 1911, and the hand-dug pit was sightly larger than the Big Hole.

Spain

Sweden

United Kingdom

United States

The Lavender Pit, Bisbee, Arizona

Zambia

See also

References

  1. ^ "Open Pit Surface Mine" Mine Engineer Community (2000) accessed 19 December 2011
  2. ^ "Mining Waste" European Commission Environment (17 November 2011) accessed 19 December 2011
  3. ^ "MINE REHABILITATION" Department of Mines and Petroleum (October 2006) accessed 19 December 2011
  4. ^ "Peak Hill Gold Mine" Major metallic mines, deposits & projects (2010) accessed 19 December 2011
  5. ^ (Spanish) Emed Mining gestiona reapertura al turismo de Corta Atalaya en mina Riotinto, eleconomista.es, 2007-12-09. Accessed online 2010-01-06.
  6. ^ "Second Largest Open Cast Mine". Times of Zambia. http://www.times.co.zm/news/viewnews.cgi?category=8&id=1193485069. Retrieved 2009-01-28. 

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