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Sci-Tech Dictionary:

photographic film

(¦fōd·ə¦graf·ik ′film)

(graphic arts) Sensitized material (emulsion) coated on a flexible support, usually a transparent plastic material.


 
 
How Products are Made: How is photographic film made?

Background

Photographic film is a chemically reactive material that records a fixed or still image when the film is exposed to light. Typically, film is placed in a camera, and light from the image being photographed is allowed to enter and is focused and sometimes made larger or smaller by the camera lens. The film is exposed to the image by opening a shutter in the camera body, and the combination of the speed of the shutter and the film speed (which is the chemical reactivity of the film) controls the amount of light that strikes the film. The image is recorded on the film, but it is a latent or invisible image. When the film is removed from the camera, it is developed by chemical processes into a visible image. This visible image is negative or the reverse in brightness of the way our eyes see light; the brightest parts of the photographed object appear the darkest on the negative where the film received the most exposure to light. The negative image is made positive, or as our eyes see it, by another type of processing whereby the negative is printed on sensitive paper. Color-reversal films are positives and are used for making slides. All of the elements of the process—the parts of the camera, the type and parts of the lens, the type of film, including its chemistry, the developing process, the printing process, and the type of paper—contribute to the sharpness or trueness of the finished photograph.

History

Film was "discovered" in a chemistry laboratory. In 1727, Johann Henrich Schulze, a German doctor, mixed chalk, silver, and nitric acid in a flask to make silver nitrate. When the solution was exposed to sunlight, it changed color from white to purple. When Schulze pasted cutouts of letters and numbers on the outside of a flask of freshly made solution and exposed it to the light, the cutouts appeared to have been printed on the solution. Although the discovery marked the birth of photography, it was not used for over 100 years. In 1839, Louis Daguerre, a French painter, created a photographic process in which liquid iodine was placed on a silvered copper plate, and the plate was exposed to light. The liquid iodine was the emulsion, or light-reactive chemical, and the copper plate was the base for these photographs called "daguerreotypes." The American inventor Samuel F.B. Morse learned the art of daguerreotypy and taught it to Matthew Brady, who made images of the Civil War that are treasured both as historical records and artistic landmarks in photography.

Daguerreotypy was cumbersome to use; the "wet plate" process was awkward, the box-type cameras had to hold the large plates, and the finished photographs were the size of the plates. While Daguerre was developing his process, William Henry Fox Talbot, an English archaeologist, created his own process called "calotype," meaning "beautiful picture" in 1841. Talbot coated a paper base with an emulsion of silver iodide and produced a negative by a developing process. The calotype is more like today's film and photographic process, and the intermediate step resulting in a negative permitted more than one print to be made.

The flexibility of photography was improved further in 1871 when R.L. Maddox invented the "dry plate" process. Gelatin made from animal bones and hides was used to coat glass plates, and silver iodide was precipitated inside the gelatin layer. The plates and their dried jelly could be exposed, then the photograph could be developed later by rewetting the gelatin. The complicated procedure of manufacturing the plate, exposing it, and processing it into the finished photograph was broken into parts that made the photographer's work easier and made photography and photo processing a manufacturing industry.

George Eastman combined the paper base of Talbot's calotype with the gelatinous silver nitrate emulsion from Maddox's process to invent flexible roll film in 1884. Eastman quickly made the transition to an emulsion-bearing plastic, transparent film by 1889, which was a year after his company introduced the first Kodak camera. These developments made photography a simple, compact, portable practice that is now the most popular hobby in the United States.

Raw Materials

A roll of film consists of the emulsion and base that compose the film itself, the cassette or cartridge, and outer protective packaging. The materials used to make the emulsion are silver, nitric acid, and gelatin. The base consists of cellulose and solvents that are mixed to form a thick fluid called dope. Film that is packed in a cassette (35-millimeter film is typically packed this way) requires a metal spool, the protective metal canister, and plastic strips at the canister opening where the film emerges. Other sizes of film including Polaroid film are protected from light and air by plastic cartridges or packs. Outer packaging, which varies among film products, is made from foil-lined paper, plastic, and thin cardboard cartons. The outer packaging is also insulating and protects the film from exposure to light, heat, and air.

The Manufacturing
Process

Base

  • For most films, the base to which the light-sensitive emulsion is fixed consists of cellulose acetate, which is wood pulp or cotton linters (short cottonseed fibers) mixed with acetate to form a syrup. Solid pellets of cellulose acetate precipitate or separate out of the syrup and are washed and dried. The pellets are dissolved in solvents to form the transparent, honey-like dope. The dope is spread in a thin, even sheet on a wheel that is two stories in diameter. The wheel is plated with chromium for a smooth finish, and it turns slowly. The solvents in the dope volatilize or evaporate as the wheel turns. The process is much like the applying and drying of nail polish. The remaining base is a thin sheet of plastic that is of a uniform thickness measured in ten-thousandths of an inch. When it is dry, the base is removed from the wheel and wound on 54-inch (137 cm) diameter reels.

Emulsion

  • Silver is the main ingredient of the emulsion. Pure silver bullion is received at the manufacturing plant in bars that are checked by weight and serial number. The bars are dissolved in a strong solution of nitric acid, and the process releases heat. After the acid has completely dissolved the silver, the solution is stirred constantly and cooled. Cooling causes crystals of silver nitrate to grow, much like salt crystals in water. The crystals are wet with water that also separates out. The crystals are removed from the solution and whirled in centrifuges with sieve-like openings to remove the water and keep the crystals pure. At this point in the process, the chemical solutions are light-sensitive, so further manufacturing processes are completed in darkness.
  • Meanwhile, gelatin has been made using distilled water and treated with chemicals including potassium iodide and potassium bromide. The gelatin serves as a binding agent to hold the silver nitrate crystals, and also to fix them to the base. The gelatin and chemicals are mixed in cookers that are lined with silver so the emulsion remains pure. As the mixture cools, silver halide salts (chemical combinations of the silver, iodide, and bromide) form as fine crystals that remain suspended in the gelatin to make the emulsion.

Coating process

  • The emulsion is pumped through a piping system to "coating alley," a huge work area that may be 200 feet (61 m) wide and five stories high. The area must be immaculately clean and dust-free, and the operations of the roll-coating machines are controlled by arrays of control panels in the fully automated process. Machines coat precise amounts of emulsion in micro-thin layers on the wide strips of plastic base; a single, dried layer of emulsion may be six one-hundred-thousandths of an inch thick. Successive layers of three emulsions are applied to the base to make color film, and each emulsion layer has its own color-forming chemicals called linked dyes. The three emulsion layers in color film respond to blue, green, and red light, so each photograph is a triple latent image with the sandwiched color range reproduced by processing. The strips of emulsion-coated base (now film) are cut into progressively narrower widths, perforated so the film can be advanced in the camera, and spooled, except for instant film and sheet film that are packed flat.

Packaging

  • Film is packed in cartridges, cassettes, rolls, instant packs, or sheets. Cartridges are used in certain types of cameras and include a take-up spool that is built in so the exposed film and cartridge are removed as a unit. Cassettes are made for cameras that use film in the 35-millimeter format. They consist of a spool enclosed in a metal jacket. The tongue of the film is drawn over the pressure plate at the back of the camera to a take-up spool that is built into the camera. When the film is finished, it is rewound onto the spool in the cassette, and the unit is removed. Rollfilms consist of paper-backed film that is packed on a spool like the one in the camera. The film is wound onto the spool in the camera, and that spool and film are removed. The spool on which the film was packed originally can then be moved to the receiving side of the camera, and a new roll inserted. The packs for instant cameras contain 8 to 12 sheets that are ejected individually after each shot. Sheet film is used for specialized applications like x-ray film.

    Plastic cartridges for cartridge-type film are made by injection molding, in which fluid-like plastic is squirted mechanically into forms or molds. These are hardened, removed from the molds, and trimmed and smoothed. The spooled film is then placed in the cartridges and sealed. The metal canisters are printed on the outside, cut to shape and size, trimmed and smoothed, and edged with protective plastic. The metal is shaped around the spools of film. Plastic canisters and caps are also made for the film canisters, as are other types of outer packaging such as foil-lined paper pouches, and the outer cartons. The packaging is dated, shrink-wrapped in plastic in quantities appropriate for sale, packed in cardboard containers for shipping, and stored in air-conditioned rooms to await shipment.

Quality Control

In all phases of manufacture, photographic film is extremely sensitive to light, heat, dust, and impurities. Air flow into the film-manufacturing rooms is washed and filtered. Temperature and humidity are carefully regulated. Production rooms are scrubbed clean daily, and plant workers wear protective clothing and enter sensitive work areas through air showers that clean personnel of dust and contaminants. Each step of manufacture is carefully inspected and controlled. For example, the chromium-plated wheel on which the base is formed is inspected to maintain a mirror-like finish because tiny imperfections will affect the quality of the film. Finally, samples of film are removed from completed batches and subjected to many tests, including the taking of photographs with the samples.

Byproducts/Waste

Factory workers and the environment must also be protected from the hazardous chemicals, fumes, and wastes that can be generated during the process. Protective clothing keeps the product clean and insulates the workers from possible contaminants. Air released to the outside is also filtered and monitored. Extensive recycling is done, not only to protect the environment but also to salvage valuable materials such as silver for purifying and reuse. The photographic film industry was also among the first to use incineration successfully to burn wastes efficiently and control emissions.

The Future

Film manufacturers are continually improving the quality of film so that photographs are sharper, color is truer, graininess is reduced, and film speed is improved. Several new camera films use "T-grain" emulsion technology, in which the molecular structure of the silver halide crystals is modified to create silver grains shaped like tiny tablets. The flat shape helps them collect light efficiently, so sharper photographs are produced from higher-speed films. This technology also benefits the environment because fewer chemicals are needed for processing film, and the opportunity for chemicals to enter the environment is reduced.

The next advance in photography does not require film at all; the film-free camera stores photographs digitally without any film. Digital cameras electronically transfer images to computers which can then print the images.

Where To Learn More

Books

Bailey, Adrian and Adrian Holloway. The Book of Color Photography. Alfred A. Knopf, 1979.

Collins, Douglas. The Story of Kodak. Harry N. Abrams, Inc., Publishers, 1990.

Periodical

Antonoff, Michael. "Digital Snapshots from My Vacation." Popular Science, June 1995, pp. 72-76.

Other

From Glass Plates to Digital Images. Eastman Kodak Company, 1994. 343 State St., Rochester, NY 14650. (716)724-4000.

[Article by: Gillian S. Holmes]


 
WordNet: photographic film
Note: click on a word meaning below to see its connections and related words.

The noun has one meaning:

Meaning #1: photographic material consisting of a base of celluloid covered with a photographic emulsion; used to make negatives or transparencies
  Synonym: film


 
Wikipedia: photographic film
Undeveloped Arista black and white film, ISO 125/22°.
Enlarge
Undeveloped Arista black and white film, ISO 125/22°.
This article is mainly concerned with still photography film. For motion picture film, please see film stock.

Photographic film is a sheet of plastic (polyester, nitrocellulose or cellulose acetate) coated with an emulsion containing light-sensitive silver halide salts (bonded by gelatin) with variable crystal sizes that determine the sensitivity, contrast and resolution of the film. When the emulsion is sufficiently exposed to light (or other forms of electromagnetic radiation such as X-rays), it forms a latent (invisible) image. Chemical processes can then be applied to the film to create a visible image, in a process called film developing.

In black-and-white photographic film there is usually one layer of silver salts. When the exposed grains are developed, the silver salts are converted to metallic silver, which block light and appear as the black part of the film negative.

Color film uses at least three layers. Dyes, which adsorb to the surface of the silver salts, make the crystals sensitive to different colors. Typically the blue-sensitive layer is on top, followed by the green and red layers. During development, the exposed silver salts are converted to metallic silver, just as with black and white film. But in a color film, the by-products of the development reaction simultaneously combine with chemicals known as color couplers that are included either in the film itself or in the developer solution to form colored dyes. Because the by-products are created in direct proportion to the amount of exposure and development, the dye clouds formed are also in proportion to the exposure and development. Following development, the silver is converted back to silver salts in the bleach step. It is removed from the film in the fix step. This leaves behind only the formed color dyes, which combine to make up the colored visible image.

Newer color films, like Kodacolor II, have as many as 12 emulsion layers, with upwards of 20 different chemicals in each layer.

Because photographic film is widespread in the production of motion pictures, or movies, these are also known as films.

Film basics

There are two primary types of photographic film:

  • Print film, when developed, turns into a negative with the colors (or black and white values, in black and white film) inverted. This type of film must be "printed"—either projected through a lens or placed in contact—to photographic paper in order to be viewed as intended. Print films are available in both black-and-white and color.
  • Color reversal film after development is called a transparency and can be viewed directly using a loupe or projector. Reversal film mounted with plastic or cardboard for projection is often called a slide. It is also often marketed as "slide" film. This type of film is often used to produce digital scans or color separations for mass-market printing. Photographic prints can be produced from reversal film, but the process is expensive and not as simple as that for print film. Black and white reversal film exists, but is uncommon—one of the reasons reversal films are popular among professional photographers is the fact that they are generally superior to print films with regards to color reproduction. (Conventional black and white negative stock can be reversal-processed, to give "black & white slides", and kits are available to enable this to be done by home-processors. As indicated by Grant Haist's published book Modern Photographic Processing, B&W transparencies can be produced from most all B&W films.)

In order to produce a usable image, the film needs to be exposed properly. The amount of exposure variation that a given film can tolerate while still producing an acceptable level of quality is called its exposure latitude. Color print film generally has greater exposure latitude than other types of film. Additionally, because print film must be printed to be viewed, after-the-fact corrections for imperfect exposure are possible during the printing process.

The concentration of dyes or silver salts remaining on the film after development is referred to as optical density, or simply density; the optical density is proportional to the logarithm of the optical transmission coefficient of the developed film. A dark image on the negative is of higher density than a more transparent image.

Most films are affected by the physics of silver grain activation (which sets a minimum amount of light required to expose a single grain) and by the statistics of random grain activation by photons. The film requires a minimum amount of light before it begins to expose, and then responds by progressive darkening over a wide dynamic range of exposure until all of the grains are exposed and the film achieves (after development) its maximum optical density.

Over the active dynamic range of most films, the density of the developed film is proportional to the logarithm of the total amount of light to which the film was exposed, so the transmission coefficient of the developed film is proportional to a power of the reciprocal of the brightness of the original exposure. This is due to the statistics of grain activation: as the film becomes progressively more exposed, each incident photon is less likely to impact a still-unexposed grain, yielding the logarithmic behavior.

If parts of the image are exposed heavily enough to approach the maximum density possible for a print film, then they will begin losing the ability to show tonal variations in the final print. Usually those areas will be deemed to be overexposed and will appear as featureless white on the print. Some subject matter is tolerant of very heavy exposure; brilliant light sources like a bright lightbulb, or the sun, included in the image generally appear best as a featureless white on the print.

Likewise, if part of an image receives less than the beginning threshold level of exposure, which depends upon the film's sensitivity to light—or speed—the film there will have no appreciable image density, and will appear on the print as a featureless black. Some photographers use their knowledge of these limits to determine the optimum exposure for a photograph; for one example, see the Zone system. Most automatic cameras instead try to achieve a particular average density.

Film speed

Main article: Film speed

Film speed describes a film's threshold sensitivity to light. The international standard for rating film speed is the ISO scale which combines both the ASA speed and the DIN speed in the format ASA/DIN. Using ISO convention film with an ASA speed of 400 would be labeled 400/27°. ASA is by far the more popular of the available standards, especially with newer equipment, and is often used interchangeably with the term ISO, although DIN retains popularity in Germany. The prevalence of ASA is reflected in film packaging which normally boldly states the ASA speed of the film on the box, with the full ISO speed printed in smaller type on the reverse or base. A fourth naming standard is GOST, developed by the Russian standards authority. See the film speed article for a table of conversions between ASA, DIN, and GOST film speeds.

Common film speeds include ISO 25, 50, 64, 100, 160, 200, 400, 800, 1600, and 3200. Consumer print films are usually in the ISO 100 to ISO 800 range. Some films, like Kodak's Technical Pan, are not ISO rated and therefore careful examination of the film's properties must be made by the photographer before exposure and development. ISO 25 film is very "slow", as it requires much more exposure to produce a usable image than "fast" ISO 800 film. Films of ISO 800 and greater are thus better suited to low-light situations and action shots (where the short exposure time limits the total light received). The benefit of slower films is that it usually has finer grain and better color rendition than fast film. Professional photography with static subjects such as portraits or landscapes usually seek these qualities, and therefore require a tripod to stabilize the camera for a longer exposure. Photographing subjects such as rapidly moving sports or in low-light conditions, a professional will choose a faster film. Grain size refers to the size of the silver crystals in the emulsion. The smaller the crystals, the finer the detail in the photo and the slower the film.

A film with a particular ISO rating can be pushed to behave like a film with a higher ISO. In order to do this, the film must be developed for a longer amount of time or at a higher temperature than usual. This procedure is usually only performed by photographers who do their own development or professional-level photofinishers. More rarely, a film can be pulled to behave like a "slower" film.

History of film

See also: Nitrocellulose#Nitrate film

Hurter & Driffield began pioneering work on the light sensitivity of film in 1876 onwards. Their work enabled the first quantitative measure of film speed to be devised.

Early photography in the form of daguerreotypes did not use film at all. Eastman Kodak developed the first flexible photographic film in 1885. This original "film" was coated on paper. The first transparent plastic film was produced in 1889. Before this, glass photographic plates were used, which were far more expensive and cumbersome, albeit also of better quality. The first photographic film was made from highly flammable nitrocellulose with camphor as a plasticizer (celluloid). Beginning in the 1920s, nitrate film was replaced with cellulose acetate or "safety film". This changeover was not completed until 1933 for X-ray films (where its flammability hazard was most acute) and for motion picture film until 1951.

From the end of the 20th century digital photography became practical, and by 2000 was replacing film as the preferred photographic medium for many applications.

Spectral sensitivity

The first films were sensitive to blue light only. Orthochromatic film sensitive to the spectral range from green to blue was introduced in 1879 and was dominant until the mod-1920s, when panchromatic film sensitive to the entire visual spectrum, became standard. All of these films were used to produce black and white images, regardless of spectral sensitivity.

Experiments with color photography were first made in 1861, but generally usable emulsions only became available in the 1930s. After the Second World War much progress was made, and color became used for the overwhelming majority of photographs.

Effect on lens and equipment design

Photographic lenses and equipment are designed around the film to be used. The earliest lenses needed to focus blue light only. The introduction of orthochromatic film required the spectrum from green to blue to be brought to the same focus. A red window could be used to view frame numbers of rollfilm; any red light which leaked beyond the film backing would not fog the film; and red lighting could be used in darkrooms. With the introduction of panchromatic film the whole visual spectrum needed to be brought to the same focus. In all cases a color cast in the lens glass or faint colored reflections in the image were of no consequence as they would merely change the contrast a little. This was no longer acceptable with the introduction of color film. More highly corrected lenses for newer emulsions could be used with older emulsion types, but the converse was not true.

The filters used were different for the different film types.

The progression of lens design for later emulsions is of practical importance when considering the use of old lenses, still often used on large-format equipment; a lens designed for orthochromatic film may have visible defects with a color emulsion; a lens for panchromatic film will be better but not as good as later designs.

While color processing is more complex and temperature-sensitive than for monochromatic film, the great popularity of color and almost disappearance of monochrome prompted the design of monochromatic film which is processed in exactly the same way as a standard color film.

Special films

Instant photography, as popularised by Polaroid, uses a special type of camera and film that automates and integrates development, without the need of further equipment or chemicals. This process is carried out immediately after exposure, as opposed to regular film, which is developed afterwards and requires additional chemicals. See instant film.

Films can be made to record non-visible ultraviolet (UV) and infrared (IR) radiation. These films generally require special equipment; for example, most photographic lenses are made of glass and will therefore filter out most ultraviolet light. Instead, expensive lenses made of quartz must be used. Infrared films may be shot in standard cameras using an infrared band- or long-pass filter, although the infrared focal point must be compensated for.

Exposure and focusing are difficult when using UV or IR film with a camera and lens designed for visible light. The ISO standard for film speed only applies to visible light, so visual-spectrum light meters are nearly useless. Film manufacturers can supply suggested equivalent film speeds under different conditions, and recommend heavy bracketing. e.g with a certain filter, assume ISO 25 under daylight and ISO 64 under tungsten lighting. This allows a light meter to be used to estimate an exposure. The focal point for IR is slightly father away from the camera than visible light, and UV slightly closer; this must be compensated for when focussing. Apochromatic lenses are sometimes recommended due to their improved focusing across the spectrum.

Film optimized for sensing X-ray radiation is commonly used for medical imaging by placing the subject between the film and a source of X-rays, without a lens, as if a translucent object were imaged by being placed between a light source and standard film.

Film optimized for sensing X-rays and for gamma rays is sometimes used for radiation dosimetry and personal monitoring.

Film has a number of disadvantages as a scientific detector: it is difficult to calibrate for photometry, it is not re-usable, it requires careful handling (including temperature and humidity control) for best calibration, and the film must physically be returned to the laboratory and processed. Against this, photographic film can be made with a higher spatial resolution than any other type of imaging detector, and, because of its logarithmic response to light, has a wider dynamic range than most digital detectors. For example, Agfa 10E56 holographic film has a resolution of over 4,000 lines/mm—equivalent to a pixel size of 0.125 micrometres—and an active dynamic range of over five orders of magnitude in brightness, compared to typical scientific CCDs that might have pixels of about 10 micrometres and a dynamic range of 3-4 orders of magnitude.

Special films are used for the long exposures required by astrophotography.

Common sizes of film

See also: Film format

Companies that manufacture photographic film

Film manufacturers commonly make film that is branded by other companies. Modern films have bar codes on the edge of the film which can be read by a bar code reader. This is because film is sometimes processed differently according to specifications of the film, determined by its manufacturer; the bar code is entered into the computer printer before the film is printed.

To establish the OEM, read the bar code printed on the cassette. Divide the long number by 16 and record the number before the decimal, then multiply the number after the decimal by 16, this could give you a result such as 18 and 2.

The first number is known as the PRODUCT (film manufacturer) and the second number as the MULTIPLIER (speed of the film ISO). In the previous example, 18 identifies 3M as the manufacturer and 2 means it is 200 ISO:

  • 3M = 18
  • Agfa = 17 or 49
  • Kodak = 80, 81, 82 or 88

Notable films


  • Kodak Kodachrome is one of the oldest slide films still being produced and is known for its long archive stability.
  • Fuji Velvia, also a slide film, is known for its high contrast and hyper-saturated colors. It is popular with landscape and nature photographers.
  • Both Kodak T-max p3200 and Ilford Delta 3200 are B&W films with very wide exposure latitude. They are rated at roughly ISO 1000, but can be pushed to ISO 3200 or higher. Rated speeds of as high as ISO 25,000 have been obtained.
  • Kodak Technical Pan, which has now been discontinued, is a widely acclaimed slow black and white film. With a speed of ISO 25, it gave clear, incredibly fine-grained results. It has now become somewhat of a commodity item among photographers as it is very limited, and very little if any stock remains at photographic suppliers.

See also

References


     
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