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A catalytic converter can be ruined by a engine that is missing and dumping raw fuel into the converter.

Q: Why would catalytic converter have to replaced on a new car with 20000 miles?
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A catalytic converter can be ruined by a engine that is missing and dumping raw fuel into the converter.

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Either the converter is partially clogged and needs replacing or you have a miss in the engine which is dumping raw fuel into the converter where it is being burned.

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About one gallon. The warning light for low gas is not just being helpful to not run out of gas. It is to protect the catalytic converter. When the engine runs out of gas it will misfire and raw gas will go into the converter. when the engine fires again the raw gas in the converter will burn and overheat the converter and ruin it. never let the car run out of gas.

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It's ingesting raw unburnt fuel or the converter is partially clogged and needs replacing.

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A bad coil can damage a converter. If the engine is misfiring, it will cause raw fuel to get into the converter and that can cause failure.

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