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silicon

 
Dictionary: sil·i·con   (sĭl'ĭ-kən, -kŏn') pronunciation
n. (Symbol Si)

A nonmetallic element occurring extensively in the earth's crust in silica and silicates, having both an amorphous and a crystalline allotrope, and used doped or in combination with other materials in glass, semiconducting devices, concrete, brick, refractories, pottery, and silicones. Atomic number 14; atomic weight 28.086; melting point 1,410°C; boiling point 2,355°C; specific gravity 2.33; valence 4.

[From SILICA.]


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How Products are Made: How is silicon made?
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Background

Second only to oxygen, silicon is the most abundant element in Earth's crust. It is found in rocks, sand, clays and soils, combined with either oxygen as silicon dioxide, or with oxygen and other elements as silicates. Silicon's compounds are also found in water, in the atmosphere, in many plants, and even in certain animals.

Silicon is the fourteenth element of the periodic table and is a Group IVA element, along with carbon germanium, tin and lead. Pure silicon is a dark gray solid with the same crystalline structure as diamond. Its chemical and physical properties are similar to this material. Silicon has a melting point of 2570° F (1410° C), a boiling point of 4271° F (2355° C), and a density of 2.33 g/cm3.

When silicon is heated it reacts with the halogens (fluorine, chlorine, bromine, and iodine) to form halides. It reacts with certain metals to form silicides and when heated in an electric furnace with carbon, a wear resistant ceramic called silicon carbide is produced. Hydrofluoric acid is the only acid that affects silicon. At higher temperatures, silicon is attacked by water vapor or by oxygen to form a surface layer of silicon dioxide.

When silicon is purified and doped with such elements as boron, phosphorus and arsenic, it is used as a semiconductor in various applications. For maximum purity, a chemical process is used that reduces silicon tetrachloride or trichlorosilane to silicon. Single crystals are grown by slowly drawing seed crystals from molten silicon.

Silicon of lower purity is used in metallurgy as a reducing agent and as an alloying element in steel, brass, alumiinum, and bronze. When small amounts of silicon are added to aluminum, aluminum becomes easier to cast and also has improved strength, hardness, and other properties. In its oxide or silicate form, silicon is used to make concrete, bricks, glass, ceramics, and soap. Silicon metal is also the base material for making silicones used in such products as synthetic oils, caulks and sealers, and anti-foaming agents.

In 1999, world production was around 640,000 metric tons (excluding China), with Brazil, France, Norway and the United States major producers. This is a continued decline compared to the last several years (653,000 tons in 1998 and 664,000 in 1997). Though data is not available, China is believed to be the largest producer, followed by the United States. One estimate puts China's production capacity as high as 400,000 metric tons per year, with over 400 producers. Exports from this country have increased in recent years.

Consumption of silicon metal in the United States was roughly 262,000 metric tons, at a cost of 57 cents per pound. The annual growth rate during 1980-1995 was about 3.5% for silicon demand by the aluminum industry and about 8% by the chemical industry. Demand by the chemical industry (mainly silicones) was affected by the Asian economic crisis of the late 1990s.

History

Silicon was first isolated and described as an element in 1824 by a Swedish chemist, Jons Jacob Berzelius. An impure form was obtained in 1811. Crystalline silicon was first produced in 1854 using electrolysis.

The type of furnace now used to make silicon, the electric arc furnace, was first invented in 1899 by French inventor Paul Louis Toussaint Heroult to make steel. The first electric arc furnace in the United States was installed in Syracuse, New York in 1905. In recent years, furnace technology, including the electrodes used for heating elements, has improved.

Raw Materials

Silicon metal is made from the reaction of silica (silicon dioxide, SiO2) and carbon materials like coke, coal and wood chips. Silica is typically received in the form of metallurgical grade gravel. This gravel is 99.5% silica, and is 3 x 1 or 6 x 1 in (8 x 3 cm or 15 x 3 cm) in size. The coal is usually of low ash content (1-3% to minimize calcium, aluminum, and iron impurities), contains around 60% carbon, and is sized to match that of the gravel. Wood chips are usually hardwood of 1/2 x 1/8 inch size (1 x. 3 cm size). All materials are received as specified by the manufacturer.

The Manufacturing Process

The basic process heats silica and coke in a submerged electric arc furnace to high temperatures. High temperatures are required to produce a reaction where the oxygen is removed, leaving behind silicon. This is known as a reduction process. In this process, metal carbides usually form first at the lower temperatures. As silicon is formed, it displaces the carbon. Refining processes are used to improve purity.

The Reduction Process

  • The raw materials are weighed and then placed into the furnace through the top using the fume hood, buckets, or cars. A typical batch contains 1000 lb (453 kg) each of gravel and chips, and 550 lb (250 kg) of coal. The lid of the furnace, which contains electrodes, is placed into position. Electric current is passed through the electrodes to form an arc. The heat generated by this arc (a temperature of 4000° F or 2350 ° C) melts the material and results in the reaction of sand with carbon to form silicon and carbon monoxide. This process takes about six to eight hours. The furnace is continuously charged with the batches of raw materials.
  • While the metal is in the molten state, it is treated with oxygen and air to reduce the amount of calcium and aluminum impurities. Depending on the grade, silicon metal contains 98.5-99.99% silicon with trace amounts of iron, calcium and aluminum.

Cooling/Crushing

  • Oxidized material, called slag, is poured off into pots and cooled. The silicon metal is cooled in large cast iron trays about 8 ft (2.4 m) across and 8 in (20 cm) deep. After cooling, the metal is dumped from the mold into a truck, weighed and then dumped in the storage pile. Dumping the metal from the mold to the truck breaks it up sufficiently for storage. Before shipping, the metal is sized according to customer specifications, which may require a crushing process using jaw or cone crushers.

Packaging

  • Silicon metal is usually packaged in large sacks or wooden boxes weighing up to 3,000 lb (1,361 kg). In powder form, silicon is packaged in 50-lb (23-kg) plastic pails or paper bags, 500-lb (227-kg) steel drums or 3,000-lb (1,361-kg) large sacks or boxes.

Quality Control

Statistical process control is used to ensure quality. Computer-controlled systems are used to manage the overall process and evaluate statistical data. The two major process parameters that must be controlled are amounts of raw materials used and furnace temperatures. Laboratory testing is used to monitor the chemical composition of the final product and to research methods to improve the composition by adjusting the manufacturing process. Quality audits and regular assessments of suppliers also ensure that quality is maintained from extraction of raw materials through shipping of the final product.

Byproducts/Waste

With statistical process control, waste is kept to a minimum. A byproduct of the process, silica fume, is sold to the refractory and cement industries to improve strength of their products. Silica fume also is used for heat insulation, filler for rubber, polymers, grouts and other applications. The cooled slag is broken down into smaller pieces and sold to other companies for further processing. Some companies crush it into sandblasting material. Because electric arc furnaces emit particulate emissions, manufacturers must also comply with the Environmental Protection Agency's (EPA) regulations.

The Future

Though industry analysts predicted demand for chemical-grade silicon by Western countries would increase at an annual average rate of about 7% until 2003, this growth may be slower due to recent economic declines in Asia and Japan. If supplies continue to outpace demand, prices may continue to drop. The outlook for the automotive market is positive, as more car makers switch to an aluminum-silicon alloy for various components.

Other methods for making silicon are being investigated, including supercooling liquid to form bulk amorphous silicon and a hydrothermal method for making porous silicon powder for optical applications.

Where to Learn More

Books

Kirk-Othmer. Encyclopedia of Chemical Technology. New York: John Wiley & Sons, Inc. 1985.

Periodicals

Bendix, Jeffrey. "The Heart of Globe is in Cleveland." Cleveland Enterprise (Fall 1991).

Ward, Patti. "Heroult Electric Arc Furnace Stands the Test of Time." Iron and Steelmaker 26, no. 11 (November 1999). http://www.issource.org/magazine/Web/9911/Ward-9911.htm.

Other

Annual Minerals Review: Silicon. U.S. Geological Survey, 1998.

Mineral Commodity Summaries: Silicon. U.S. Geological Survey, February 2000.

Mineral Industry Surveys: Silicon in February 2000. U.S. Geological Survey, May 2000.

[Article by: Laurel M. Sheppard]


A chemical element, Si, atomic number 14, and atomic weight 28.086. Silicon is the most abundant electropositive element in the Earth's crust. The element is a metalloid with a decided metallic luster; it is quite brittle. It has a specific gravity of 2.42 at 20°C (68°F), melts at 1420°C (2588°F), and boils at 3280°C (5936°F). The element is usually tetravalent in its compounds, although sometimes divalent, and is decidedly electropositive in its chemical behavior. In addition, pentacoordinate and hexacoordinate compounds of silicon are known. See also Metalloid; Periodic table.

Crude elementary silicon and its intermetallic compounds are used in alloying constituents to strengthen aluminum, magnesium, copper, and other metals. Metallurgical silicon of 98–99% purity is used as the starting material for manufacturing organosilicon compounds and silicone resins, elastomers, and oils. Silicon chips are used in integrated circuits. Photovoltaic cells for direct conversion of solar energy to electricity use wafers sliced from single crystals of electronic-grade silicon. Silicon dioxide is used as the raw material for making elementary silicon and for silicon carbide. Sizable crystals of it are used for piezoelectric crystals. Fused quartz sand becomes silica glass, used in chemical laboratories and plants as well as an electrical insulator. A colloidal dispersion of silica in water is used as a coating agent and as an ingredient in certain polishes.

Naturally occurring silicon contains 92.2% of the isotope of mass number 28, 4.7% of silicon-29, and 3.1% of silicon-30. In addition to these stable, natural isotopes, several artificially radioactive isotopes are known. Elementary silicon has the physical properties of a metalloid, resembling germanium below it in group 14 of the periodic table. In very pure form silicon is an intrinsic semiconductor, although the extent of its semiconduction is greatly increased by the introduction of minute amounts of impurities. Silicon resembles the metals in its chemical behavior. It is about as electropositive as tin, and decidedly more positive than germanium or lead. In keeping with this rather metallic character, silicon forms tetrapositive ions and a variety of covalent compounds; it appears as a negative ion in only a few silicides and as a positive constituent of oxy acid or complex anions.

Several series of hydrides are formed, a variety of halides (some of which contain silicon-to-silicon bonds), and also many series of oxygen-containing compounds which may be either ironic or covalent in their properties.

Silicon occurs in many forms of the dioxide and as almost numberless variations of the natural silicates.

In abundance, silicon exceeds by far every other element except oxygen. It constitutes 27.72% of the solid crust of the Earth, whereas oxygen constitutes 46.6%, and the next element after silicon, aluminum, accounts for 8.13%.

Silicon is reported to form compounds with 64 of the 96 stable elements, and it probably forms silicides with 18 other elements. Besides the metal silicides, used in large quantities in metallurgy, silicon forms useful and important compounds with hydrogen, carbon, the halogen elements, nitrogen, oxygen, and sulfur. In addition, useful organosilicon derivatives have been prepared.


Modern Science: silicon
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silicon (SIL-i-kon, SIL-i-kuhn)

A chemical element from which semiconductors are made. It is also used in the manufacture of glass, concrete, brick, and pottery.

Hacker Slang: silicon
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Hardware, esp. ICs or microprocessor-based computer systems (compare iron). Contrasted with software. See also sandbender.


Dental Dictionary: silicon
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n
Si

A nonmetallic element, second to oxygen as the most abundant of the elements. Its atomic number is 14, and its atomic weight is 28. It occurs in nature as silicon dioxide and in silicates. The silicates are used as detergents, corrosion inhibitors, adhesives, and sealants. Elemental silicon is used in metallurgy and in transistors and other electronic components. Protracted inhalation of silica dusts may cause silicosis, which increases susceptibility to other pulmonary diseases.


Nonmetallic to semimetallic chemical element, chemical symbol Si, atomic number 14. Second only to oxygen in abundance in Earth's crust, it never occurs free but is found in almost all rocks and in sand, clay, and soils, combined with oxygen as silica (silicon dioxide, SiO2) or with oxygen and metals as silicate minerals. It occurs in many plants and some animals. Pure silicon is a hard, dark gray solid with a metallic lustre and the same crystal structure as diamond. It is an extremely important semiconductor; doped (see dopant) with boron, phosphorus, or arsenic, it is used in various electronic circuit and switching devices, including computer chips, transistors, and diodes. Silicon is also used in metallurgy as a reducing (see reduction) agent and in steel, brass, and bronze. Its usual valence in compounds is 4. Silica is used in the form of sand and clay for many purposes; as quartz, it may be heated to form special glasses. Silicates are used in making glass, enamels, and ceramics; sodium silicates (water glass) are used in soaps, wood treatment, cements, and dyeing. See also silane; silicone.

For more information on silicon, visit Britannica.com.

Architecture: silicon
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A metallic element, used in pure form in rectifier units; combined with oxygen, it forms silicon dioxide.


 
silicon, nonmetallic chemical element; symbol Si; at. no. 14; at. wt. 28.0855; m.p. 1,410°C; b.p. 2,355°C; sp. gr. 2.33 at 25°C; valence usually +4. Silicon is the element directly below carbon and above germanium in Group 14 of the periodic table. It is more metallic in its properties than carbon; in many ways it resembles germanium. Silicon has two allotropic forms, a brown amorphous form, and a dark crystalline form. The crystalline form has a structure like diamond and the physical properties given above. Silicon forms compounds with metals (silicides) and with nonmetals. With carbon it forms silicon carbide; with oxygen a dioxide, silica; with oxygen and metals, silicates. With hydrogen it forms several hydrides or silanes, the simplest being monosilane, SiH4, a colorless gas. It also forms compounds with the halogens, sulfur, and nitrogen and forms numerous organo-silicon compounds. Silicon is the second most abundant element of the earth's crust; it makes up about 28% of the crust by weight. Oxygen, most abundant, makes up about 47%. Aluminum, third in abundance, makes up about 8%. Silicon is widely distributed, occurring in silica and silicates, but never uncombined. Silicon is obtained commercially by heating sand and coke in an electric furnace. It is used in the steel industry in an alloy known as ferrosilicon, and also to form other alloys, such as those with aluminum, copper, and manganese; in these alloys it contributes hardness and corrosion resistance. A purified silicon is used in the preparation of silicones. Silicon of very high purity is prepared by thermal decomposition of silanes; it is used in transistors and other semiconductor devices. Silica is widely used in the production of glass. Silicates in the form of clay are used in pottery, brick, tile, and other ceramics. Silicon is found in many plants and animals; it is a major component of the test (cell wall) of diatoms. Silicosis is a lung disease caused by inhaling silica dust. Discovery of the element is usually credited to J. J. Berzelius, who in 1824 prepared fairly pure amorphous silicon.


A chemical element, atomic number 14, atomic weight 28.086, symbol Si. See also silica.

Cosmic Lexicon: Silicon
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An element with atomic number 14; symbol: Si. Silicon is the most abundant element besides oxygen in planets, and forms the basis for silicate minerals such as olivine, pyroxene, and plagioclase.


Wikipedia: Silicon
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aluminiumsiliconphosphorus
C

Si

Ge
Appearance
crystalline, reflective with bluish-tinged faces

Broken silicon ingot
General properties
Name, symbol, number silicon, Si, 14
Element category metalloid
Group, period, block 143, p
Standard atomic weight 28.0855(3)g·mol−1
Electron configuration [Ne] 3s2 3p2
Electrons per shell 2, 8, 4 (Image)
Physical properties
Phase solid
Density (near r.t.) 2.3290 g·cm−3
Liquid density at m.p. 2.57 g·cm−3
Melting point 1687 K, 1414 °C, 2577 °F
Boiling point 3538 K, 3265 °C, 5909 °F
Heat of fusion 50.21 kJ·mol−1
Heat of vaporization 359 kJ·mol−1
Specific heat capacity (25 °C) 19.789 J·mol−1·K−1
Vapor pressure
P/Pa 1 10 100 1 k 10 k 100 k
at T/K 1908 2102 2339 2636 3021 3537
Atomic properties
Oxidation states 4, 3 , 2 , 1[1] -1, -2, -3, -4
(amphoteric oxide)
Electronegativity 1.90 (Pauling scale)
Ionization energies
(more)
1st: 786.5 kJ·mol−1
2nd: 1577.1 kJ·mol−1
3rd: 3231.6 kJ·mol−1
Atomic radius 111 pm
Covalent radius 111 pm
Van der Waals radius 210 pm
Miscellanea
Crystal structure diamond cubic
Magnetic ordering diamagnetic[2]
Electrical resistivity (20 °C) 103 [3]Ω·m
Thermal conductivity (300 K) 149 W·m−1·K−1
Thermal expansion (25 °C) 2.6 µm·m−1·K−1
Speed of sound (thin rod) (20 °C) 8433 m/s
Young's modulus 185[3] GPa
Shear modulus 52[3] GPa
Bulk modulus 100 GPa
Poisson ratio 0.28[3]
Mohs hardness 7
CAS registry number 7440-21-3
Band gap energy at 300 K 1.12 eV
Most stable isotopes
Main article: Isotopes of silicon
iso NA half-life DM DE (MeV) DP
28Si 92.23% 28Si is stable with 14 neutrons
29Si 4.67% 29Si is stable with 15 neutrons
30Si 3.1% 30Si is stable with 16 neutrons
32Si trace 170 y β 13.020 32P

Silicon (pronounced /ˈsɪlɨkən/ SIL-ə-kən or /ˈsɪlɨkɒn/ SIL-ə-kon, Latin: silicium) is the most common metalloid. It is a chemical element, which has the symbol Si and atomic number 14. A tetravalent metalloid, silicon is less reactive than its chemical analog carbon. As the eighth most common element in the universe by mass, silicon very rarely occurs as the pure free element in nature, but is more widely distributed in dusts, planetoids and planets as various forms of silicon dioxide (silica) or silicates. In Earth's crust, silicon is the second most abundant element after oxygen, making up 25.7% of the crust by mass.[4]

Silicon has many industrial uses. It is the principal component of most semiconductor devices, most importantly integrated circuits or microchips. Silicon is widely used in semiconductors because it remains a semiconductor at higher temperatures than the semiconductor germanium and because its native oxide is easily grown in a furnace and forms a better semiconductor/dielectric interface than any other material.

In the form of silica and silicates, silicon forms useful glasses, cements, and ceramics. It is also a constituent of silicones, a class-name for various synthetic plastic substances made of silicon, oxygen, carbon and hydrogen, often confused with silicon itself.

Silicon is an essential element in biology, although only tiny traces of it appear to be required by animals.[5] It is much more important to the metabolism of plants, particularly many grasses, and silicic acid (a type of silica) forms the basis of the striking array of protective shells of the microscopic diatoms.

Contents

Notable characteristics

The outer electron orbitals (half filled subshell holding up to eight electrons) have the same structure as in carbon and the two elements are sometimes similar chemically. Even though it is a relatively inert element, silicon still reacts with halogens and dilute alkalis, but most acids (except for some hyper-reactive combinations of nitric acid and hydrofluoric acid) do not affect it. Having four bonding electrons however gives it, like carbon, many opportunities to combine with other elements or compounds under the right circumstances.

Both silicon and (in certain aspects) carbon are semiconductors, readily either donating or sharing their four outer electrons allowing many different forms of chemical bonding. Pure silicon has a negative temperature coefficient of resistance, since the number of free charge carriers increases with temperature. The electrical resistance of single crystal silicon significantly changes under the application of mechanical stress due to the piezoresistive effect.

In its crystalline form, pure silicon has a gray color and a metallic luster. It is similar to glass in that it is rather strong, very brittle, and prone to chipping.

Silicon is one of the few substances, like water/ice and gallium, which density is higher in liquid than in solid state, so it expands when it freezes.

History

Silicon was first identified by Antoine Lavoisier in 1787 (as a component of the Latin silex, silicis for flint, flints), and was later mistaken by Humphry Davy in 1800 for a compound. In 1811 Gay-Lussac and Thénard probably prepared impure amorphous silicon through the heating of potassium with silicon tetrafluoride. In 1824, Berzelius, generally given credit[where?] for discovering the element silicon, prepared amorphous silicon using approximately the same method as Lussac. Berzelius also purified the product by repeatedly washing it.[6]

Occurrence

Measured by mass, silicon makes up 25.7% of the Earth's crust and is the second most abundant element in the crust, after oxygen. Pure silicon crystals are very rarely found in nature; they can be found as inclusions with gold and in volcanic exhalations. Silicon is usually found in the form of silicon dioxide (also known as quartz), and other more complex silicate minerals.

Silica occurs in minerals consisting of (practically) pure silicon dioxide in different crystalline forms. Amethyst, agate, quartz, rock crystal, chalcedony, flint, jasper, and opal are some of the forms in which silicon dioxide appears. Biogenic silica occurs in the form of diatoms, radiolaria and siliceous sponges.

Silicon also occurs as silicate minerals (various minerals containing silicon, oxygen and one or another metal), for example the feldspar group. These minerals occur in clay, sand and various types of rock such as granite and sandstone. Feldspar, pyroxene, amphibole, and mica are a few of the many common silicate mineral groups.

Silicon is a principal component of many meteorites, and also is a component of obsidian and tektites, which are natural forms of glass.

Isotopes

Silicon has numerous known isotopes, with mass numbers ranging from 22 to 44. 28Si (the most abundant isotope, at 92.23%), 29Si (4.67%), and 30Si (3.1%) are stable; 32Si is a radioactive isotope produced by cosmic ray spallation of argon. Its half-life has been determined to be approximately 170 years (0.21 MeV), and it decays by beta - emission to 32P (which has a 14.28 day half-life )[7] and then to 32S.

Production

Silicon is commercially prepared by the reaction of high-purity silica with wood, charcoal, and coal, in an electric arc furnace using carbon electrodes. At temperatures over 1,900 °C (3,450 °F), the carbon reduces the silica to silicon according to the chemical equations:

SiO2 + C → Si + CO2
SiO2 + 2 C → Si + 2 CO

Liquid silicon collects in the bottom of the furnace, and is then drained and cooled. The silicon produced via this process is called metallurgical grade silicon and is at least 98% pure. Using this method, silicon carbide (SiC) may form. However, provided the concentration of SiO2 is kept high, the silicon carbide can be eliminated:

2 SiC + SiO2 → 3 Si + 2 CO

In September 2008, metallurgical grade silicon cost about USD 1.45 per pound ($3.20/kg),[8] up from $0.77 per pound ($1.70/kg) in 2005.[9]

Pure silicon (>99.9%) can be extracted directly from solid silica or other silicon compounds by molten salt electrolysis.[10][11][12][13] This method, known from 1854[14] (see also FFC Cambridge Process) has the potential to directly produce solar grade silicon without any CO2 emission and at much lower energy consumption.

Crystallization

Silicon crystallizes in the diamond cubic crystal structure

Silicon, like carbon and other group IV elements form face-centered diamond cubic crystal structure. Silicon, in particular, forms a face-centered cubic structure with a lattice spacing of 5.430710 Å (0.5430710 nm).[15]

The majority of silicon crystals grown for device production are produced by the Czochralski process, (CZ-Si) since it is the cheapest method available and it is capable of producing large size crystals. However, silicon single-crystals grown by the Czochralski method contain impurities since the crucible which contains the melt dissolves. For certain electronic devices, particularly those required for high power applications, silicon grown by the Czochralski method is not pure enough. For these applications, float-zone silicon (FZ-Si) can be used instead. It is worth mentioning though, in contrast with CZ-Si method in which the seed is dipped into the silicon melt and the growing crystal is pulled upward, the thin seed crystal in the FZ-Si method sustains the growing crystal as well as the polysilicon rod from the bottom. As a result, it is difficult to grow large size crystals using the float-zone method. Today, all the dislocation-free silicon crystals used in semiconductor industry with diameter 300 mm or larger are grown by the Czochralski method with purity level significantly improved.

Purification

Silicon ingot

The use of silicon in semiconductor devices demands a much greater purity than afforded by metallurgical grade silicon. Historically, a number of methods have been used to produce high-purity silicon.

Physical methods

Early silicon purification techniques were based on the fact that if silicon is melted and re-solidified, the last parts of the mass to solidify contain most of the impurities. The earliest method of silicon purification, first described in 1919 and used on a limited basis to make radar components during World War II, involved crushing metallurgical grade silicon and then partially dissolving the silicon powder in an acid. When crushed, the silicon cracked so that the weaker impurity-rich regions were on the outside of the resulting grains of silicon. As a result, the impurity-rich silicon was the first to be dissolved when treated with acid, leaving behind a more pure product.

In zone melting, also called zone refining, the first silicon purification method to be widely used industrially, rods of metallurgical grade silicon are heated to melt at one end. Then, the heater is slowly moved down the length of the rod, keeping a small length of the rod molten as the silicon cools and re-solidifies behind it. Since most impurities tend to remain in the molten region rather than re-solidify, when the process is complete, most of the impurities in the rod will have been moved into the end that was the last to be melted. This end is then cut off and discarded, and the process repeated if a still higher purity is desired.

Chemical methods

Today, silicon is purified by converting it to a silicon compound that can be more easily purified by distillation than in its original state, and then converting that silicon compound back into pure silicon. Trichlorosilane is the silicon compound most commonly used as the intermediate, although silicon tetrachloride and silane are also used. When these gases are blown over silicon at high temperature, they decompose to high-purity silicon.

At one time, DuPont produced ultra-pure silicon by reacting silicon tetrachloride with high-purity zinc vapors at 950 °C, producing silicon:

SiCl4 + 2 Zn → Si + 2 ZnCl2

However, this technique was plagued with practical problems (such as the zinc chloride byproduct solidifying and clogging lines) and was eventually abandoned in favor of the Siemens process.

A polycrystalline silicon rod made by the Siemens process

In the Siemens process, high-purity silicon rods are exposed to trichlorosilane at 1150 °C. The trichlorosilane gas decomposes and deposits additional silicon onto the rods, enlarging them:

2 HSiCl3 → Si + 2 HCl + SiCl4

Silicon produced from this and similar processes is called polycrystalline silicon. Polycrystalline silicon typically has impurity levels of less than 10−9.

In 2006 REC announced construction of a plant based on fluidized bed technology using silane:[16]

3 SiCl4 + Si + 2 H2 → 4 HSiCl3
4 HSiCl3 → 3 SiCl4 + SiH4
SiH4 → Si + 2 H2

Different forms of silicon

One can notice the colour change in silicon nanopowder. This is caused by the quantum effects which occur in particles of nanometric dimensions. See also Potential well, Quantum dot, and Nanoparticle.

Compounds

PDMS – a silicone compound

Silicon forms binary compounds called silicides with many metallic elements whose properties range from reactive compounds, e.g. magnesium silicide, Mg2Si through high melting refractory compounds such as molybdenum disilicide, MoSi2.[17] Silicon carbide, SiC (carborundum) is a hard, high melting solid and a well known abrasive. Silane, SiH4, is a pyrophoric gas with a similar tetrahedral structure to methane, CH4. Additionally there is a range of catenated silicon hydrides that form a homologous series of compounds, SinH2n+2 where n = 2-8 (analogous to the alkanes).[18] These are all readily hydrolysed and are thermally unstable, particularly the heavier members.[18] Disilenes contain a silicon-silicon double bond (analogous to the alkenes) and are generally highly reactive requiring large substituent groups to stabilise them.[19] A disilyne with a silicon-silicon triple bond was first isolated in 2004; although as the compound is non-linear, the bonding is dissimilar to that in alkynes.[20] Tetrahalides, SiX4, are formed with all of the halogens.[17] Silicon tetrachloride, for example, readily reacts with water; unlike its carbon analogue, carbon tetrachloride.[18] Silicon dihalides are formed by the high temperature reaction of tetrahalides and silicon; with a structure analogous to a carbene they are reactive compounds.[18] Silicon difluoride condenses to form a polymeric compound, (SiF2)n.[18] Silicon dioxide is a high melting solid with a number of different crystal forms; the most familiar of which is the mineral quartz.[17] In quartz each silicon atom is surrounded by four oxygen atoms that bridge to other silicon atoms to form a three dimensional lattice.[17] Silica is soluble in water at high temperatures forming monosilicic acid, (Si(OH)4)[18] and this property is used in the manufacture of quartz crystals used in electronics.[17]

Under the right conditions monosilicic acid readily polymerises to form more complex silicic acids, ranging from the simplest condensate, disilicic acid (H6Si2O7) to linear, ribbon, layer and lattice structures which form the basis of the many different silicate minerals.[18] Silicates are also important constituents of concretes.[17] With oxides of other elements the high temperature reaction of silicon dioxide can give a wide range of glasses with various properties.[18] Examples include soda lime glass, borosilicate glass and lead crystal glass. Silicon sulfide, SiS2 is a polymeric solid (unlike its carbon analogue the liquid CS2).[17] Silicon forms a nitride, Si3N4 which is a ceramic.[17] Silatranes, a group of tricyclic compounds containing five-coordinate silicon, may have physiological properties.[21] Many transition metal complexes containing a metal-silicon bond are now known, which include complexes containing SiHnX3−n ligands, SiX3 ligands, and Si(OR)3 ligands.[21] Silicones are large group of polymeric compounds with an (Si-O-Si) backbone. An example is the silicone oil PDMS (polydimethylsiloxane).[17] These polymers can be crosslinked to produce resins and elastomers.[17] Many organosilicon compounds are known which contain a silicon-carbon single bond. Many of these are based on a central tetrahedral silicon atom, and some are optically active when central chirality exists. Long chain polymers containing a silicon backbone are known, such as polydimethysilylene (SiMe2)n.[22] Polycarbosilane, [(SiMe2)2CH2]n with a backbone containing a repeating -Si-Si-C unit, is a precursor in the production of silicon carbide fibres.[22]

Applications

As the second most abundant element in the earth's crust, silicon is vital to the construction industry as a principal constituent of natural stone, glass, concrete and cement. Silicon's greatest impact on the modern world's economy and lifestyle has resulted from silicon wafers used as substrates in the manufacture of discrete electronic devices such as power transistors, and in the development of integrated circuits such as computer chips.

Alloys

The largest application of metallurgical grade silicon, representing about 55% of the world consumption, is in the manufacture of aluminium-silicon alloys to produce cast parts, mainly for the automotive industry. Silicon is an important constituent of electrical steel, modifying its resistivity and ferromagnetic properties. Silicon is added to molten cast iron as ferrosilicon or silicocalcium alloys to improve its performance in casting thin sections, and to prevent the formation of cementite at the surface.

Electronics

Pure silicon is used to produce ultra-pure silicon wafers used in the semiconductor industry, in electronics and in photovoltaic applications. Ultra-pure silicon can be doped with other elements to adjust its electrical response by controlling the number and charge (positive or negative) of current carriers. Such control is necessary for transistors, solar cells, integrated circuits, microprocessors, semiconductor detectors and other semiconductor devices which are used in electronics and other high-tech applications. In silicon photonics, it can be used as a continuous wave Raman laser medium to produce coherent light, though it is ineffective as a light source. Hydrogenated amorphous silicon is used in the production of low-cost, large-area electronics in applications such as LCDs, and of large-area, low-cost thin-film solar cells.

Silicones

The second largest application of silicon (about 40% of world consumption) is as a raw material in the production of silicones, compounds containing silicon-oxygen and silicon-carbon bonds that have the capability to act as bonding intermediates between glass and organic compounds, and to form polymers with useful properties such as impermeability to water, flexibility and resistance to chemical attack. Silicones are used in waterproofing treatments, molding compounds and mold-release agents, mechanical seals, high temperature greases and waxes, caulking compounds and even in applications as diverse as breast implants, contact lenses, explosives and pyrotechnics.[23]

Energy Storage

It has been proposed [25] that, given sufficient solar energy, silicon might be refined for use as a coal replacement

In popular culture

Because silicon is an important element in semiconductors and high-technology devices, Silicon Valley in California is named after this element since it is the base for a number of technology related industries. Other geographic locations with connections to the industry have since characterized themselves as Siliconia as well, for example Silicon Forest in Oregon, Silicon Hills in Austin, Silicon Saxony in Germany, and Silicon Border in Mexicali.

See also

References

  1. ^ R. S. Ram et al. "Fourier Transform Emission Spectroscopy of the A2D–X2P Transition of SiH and SiD" J. Mol. Spectr. 190, 341–352 (1998)
  2. ^ Magnetic susceptibility of the elements and inorganic compounds, in Handbook of Chemistry and Physics 81th edition, CRC press.
  3. ^ a b c d http://www.ioffe.ru/SVA/NSM/Semicond/Si
  4. ^ "Silicon: the essentials". WebElements Ltd.. http://www.webelements.com/silicon/. Retrieved 2009-09-30. 
  5. ^ Nielsen, FH (1984). "Ultratrace Elements in Nutrition". Annual Review of Nutrition 4: 21–41. doi:10.1146/annurev.nu.04.070184.000321. PMID 6087860. 
  6. ^ Weeks, Mary Elvira (1932). "The discovery of the elements: XII. Other elements isolated with the aid of potassium and sodium: beryllium, boron, silicon, and aluminum". Journal of Chemical Education: 1386–1412. 
  7. ^ "Phosphorus - 32". sciencegateway.org. http://sciencegateway.org/isotope/phosp32.html. Retrieved 2008-02-20. 
  8. ^ "Metallurgical silicon could become a rare commodity – just how quickly that happens depends to a certain extent on the current financial crisis". Photon International. http://www.photon-magazine.com/news_archiv/details.aspx?cat=News_PI&sub=worldwide&pub=4&parent=1555. Retrieved 2009-03-04. 
  9. ^ "Silicon". usgs.gov. http://minerals.usgs.gov/minerals/pubs/commodity/silicon/silicmcs06.pdf. Retrieved 2008-02-20. 
  10. ^ Rao, Gopalakrishna M. (1980). "Electrowinning of Silicon from K2SiF6-Molten Fluoride Systems". Journal of the Electrochemical Society 127: 1940. doi:10.1149/1.2130041. 
  11. ^ De Mattei, Robert C. (1981). "Electrodeposition of Silicon at Temperatures above Its Melting Point". Journal of the Electrochemical Society 128: 1712. doi:10.1149/1.2127716. 
  12. ^ R. Monnier et al. "Dual cell refining of silicon and germanium" U.S. Patent 3,219,561 Issue date: Nov 1965
  13. ^ R. Monnier et al. "Refining of silicon and germanium" U.S. Patent 3,254,010 Issue date: May 1966
  14. ^ H. St. C. Deville (1854). Ann. Chim. Phys. 43: 31. 
  15. ^ O'Mara, William C. (1990). Handbook of Semiconductor Silicon Technology. William Andrew Inc.. p. 349-352. ISBN 0815512376. http://books.google.com/books?id=COcVgAtqeKkC&pg=PA351&dq=Czochralski+Silicon+Crystal+Face+Cubic&lr=&as_brr=3&sig=ht-dgSy1lzBMYC7IXPp9W5QBqYo. Retrieved 2008-02-24. 
  16. ^ "Analyst_silicon_field_trip_March_28,_2007". hugin.info. http://hugin.info/136555/R/1115224/203491.pdf. Retrieved 2008-02-20. 
  17. ^ a b c d e f g h i j Greenwood, N. N.; Earnshaw, A. (1997). Chemistry of the Elements (2nd ed.). Oxford:Butterworth-Heinemann. ISBN 0-7506-3365-4. 
  18. ^ a b c d e f g h Holleman, A. F.; Wiberg, E.; Wiberg, N. (2001). Inorganic Chemistry, 1st Edition. Academic Press. ISBN 0123526515. 
  19. ^ (Multiply Bonded Main Group Metals and Metalloids: Multiple Bonded Main Group Metals and Metalloids, F. G. Stone, Robert West, Academic Press, 1996, ISBN 0120311399)
  20. ^ Sekiguchi, A; Kinjo, R; Ichinohe, M (2004). "A stable compound containing a silicon-silicon triple bond.". Science (New York, N.Y.) 305 (5691): 1755–7. doi:10.1126/science.1102209. PMID 15375262. 
  21. ^ a b Lickiss, Paul D. (1994). Inorganic Compounds of Silicon, in Encyclopedia of Inorganic Chemistry. John Wiley & Sons. pp. 3770–3805. ISBN 0471936200. 
  22. ^ a b Mark, James. E (2005). Inorganic polymers. Oxford University Press. pp. 200–245. ISBN 0195131193. 
  23. ^ Koch, E.C.; Clement, D.. Special Materials in Pyrotechnics: VI. Silicon - An Old Fuel with New Perspectives. http://www3.interscience.wiley.com/cgi-bin/abstract/114279686/ABSTRACT. 
  24. ^ Walsh, Tim (2005). "Silly Putty". Timeless toys: classic toys and the playmakers who created them. Andrews McMeel Publishing. ISBN 9780740755712. http://books.google.com/books?id=jftapGDTmYUC&pg=PA90. 
  25. ^ Prof. W. Earl Bardsley, Department of Earth and Ocean Sciences, University of Waikato, Private Bag 3105, Hamilton, 3240, New Zealand. "The Sustainable Global Energy Economy: Hydrogen or Silicon?". http://www.springerlink.com/content/4m534g6833jv7487/. 

External links



Translations: Silicon
Top

Dansk (Danish)
n. - silicium

idioms:

  • silicon chip    siliciumchip

Nederlands (Dutch)
silicium

Français (French)
n. - silicium

idioms:

  • silicon chip    (Comput) puce électronique

Deutsch (German)
n. - (Chem.) Silizium

idioms:

  • silicon chip    Siliziumchip

Ελληνική (Greek)
n. - (ορυκτολ.) πυρίτιο

idioms:

  • silicon chip    μικροεπεξεργαστής πυριτίου, ημιαγωγός

Italiano (Italian)
silicio

idioms:

  • silicon chip    chip

Português (Portuguese)
n. - silício (m) (Quím.)

idioms:

  • silicon chip    chip (m) de silício

Русский (Russian)
кремний

idioms:

  • silicon chip    кремниевый кристалл

Español (Spanish)
n. - silicio

idioms:

  • silicon chip    chip de silicio

Svenska (Swedish)
n. - kisel, silicium

中文(简体)(Chinese (Simplified))
硅, 硅元素

idioms:

  • silicon chip    硅片, 硅基片

中文(繁體)(Chinese (Traditional))
n. - 矽, 矽元素

idioms:

  • silicon chip    矽片, 硅晶片

한국어 (Korean)
n. - 규소(비금속 원소)

日本語 (Japanese)
n. - 珪素

idioms:

  • silicon chip    シリコンチップ

العربيه (Arabic)
‏(الاسم) عنصر ألسليكون‏

עברית (Hebrew)
n. - ‮צורן (יסוד, IS, מס' אטומי 41)‬


 
 

 

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