Steam injection molding is also referred to as RHCM. Rapid Heat
Cycle Molding.
In general ABS material is used as the raw material.
The primary advantage of steam injection is that it eliminates
weld-lines on molded parts. This allows companies to eliminate
future processes such as painting from the production process.
In non steam molding, water will heat the tool to a constant
temperature (say 60 degrees). Plastic will be injected to the warm
tool.
In steam molding, steam is injected at 160 degrees to heat the
tool. When the tool reaches a predetermined temperature (about 140
degrees) the plastic is injected. Cold water is immediately added
to the process to cool the plastic down to around 40 degrees.
Because the mold is so hot when the plastic is injected, there
are no weld lines & you should end up with a 'perfect' product.
Steam injection molding is now being extensively used to produce
the front covers of LCD TVs.