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vacuum cleaner

 

n.
An electrical appliance that cleans surfaces by suction.


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Background

The vacuum cleaner is the appliance that frightens the cat, is chased by the dog, and, perhaps, gives a home the most immediate appearance of being clean. Imagining a home without a vacuum cleaner is next to impossible; yet, like many time-and effort-saving devices, its widespread use is less than a century old.

History

There were no mechanical devices for cleaning rugs or carpeting until the 1840s. Before then, carpet cleaning was the duty of housemaids for the well-to-do and the women of the family for everyone else. Most rugs were made of rags that were woven together or braided in long ropes that were then stitched together as floor coverings. Carpets were woven of finer materials. Rugs and small carpets were taken outside several times a year, hung on heavy clothes-lines, and beaten with fan-shaped beaters to drive out the dust. Larger carpets were left in place and brushed; curtains were also cleaned by beating and brushing.

When carpets and rugs were cleaned, the furniture and many ornaments that characterized the fussy Victorian style had to be moved: a time-consuming and inefficient process. Even worse, the beaten-or brushed-out dust quickly resettled on the floors and furniture. This, of course, did nothing to sanitize the house.

Relief from this arduous task was still a long time coming. The vacuum cleaner had three significant ancestors, the first of which was the street-sweeping machine. Public streets collected much of the waste from private homes and were filthy. Joseph Whitworth, an enterprising English gentleman of the 1840s, mounted large coarse-bristled brushes onto a rotating drum inside a horse-drawn van. The turning brushes picked up street dirt and deposited it in the van. The home carpet sweeper was invented in 1858 by H. H. Herrick, but its complexity and inefficiency limited its success.

Carpet sweepers

Finally, in 1876, Melville Reuben Bissell, owner of a china shop in Grand Rapids, Michigan, made the first popular and successful carpet sweeper by putting rotary brushes in a small canister with a push handle. Bissell's invention was spurred by his own need: bits of packing-crate straw became imbedded in his carpet. The Bissell carpet sweeper picked up both straw and dust and contained them in the canister for later disposal. Bissell named his first model the "Grand Rapids" after his home town. It revolutionized home care by making the need for beating carpets less frequent.

On the other side of the Atlantic a British company called Ewbank dominated the market. By 1880, Ewbank sweepers were found in many homes including the palaces of Britain's royal family. Models came in several sizes; with Miniatures for ladies to operate, followed by the larger Standard and the Parlour Queen, which boasted "a very powerful pattern for the thickest piles." The carpet sweeper was dominant through the 1930s; its internal parts were cast of aluminum, making these machines light and easy to use.

Unfortunately, carpet sweepers lacked vacuum suction. They were effective to a certain point, but could not pull dust and dirt from deep within carpet pile. Inventor Hubert Cecil Booth saw a demonstration at the Empire Music Hall in London of an American machine that blew compressed air through carpeting; this produced a cloud of dust (proving how much was trapped inside the carpet), but the same dust only settled back into the carpet. The Americans had also experimented with suction devices since about 1859, but only a few factory cleaners reached the marketplace. Booth saw the future in suction. He proved this to friends in two startling demonstrations. In one, he placed a handkerchief on the carpet and sucked on the handkerchief with his mouth. The underside of the kerchief was filled with dirt. Even more startling, Booth was so eager to prove his thinking to friends that he knelt in front of a chair in a restaurant and sucked on the chair covering. Coughing and spluttering, he spat the extracted dirt into a hankie.

Vacuum cleaners

Booth gave the vacuum cleaner its start. His first vacuum cleaner, called "puffin Billy," was made of a piston pump. It did not contain any brushes; all the cleaning was done by suction through long tubes with nozzles on the ends. It was a large machine, mounted in a horse-drawn van that was pulled through the streets. The vans of the British Vacuum Cleaning Company (BVCC) were bright red; uniformed operators would haul hose off the van and route it through the windows of a building to reach all the rooms inside. Booth was harassed by complaints about the noise of his vacuum machines and was even fined for frightening horses. The BVCC's most prestigious engagement was cleaning the carpets in Westminster Abbey in London before the 1901 coronation of King Edward VII and Queen Alexandra.

The coronation cleaning led to a demonstration at Buckingham Palace, which had a system installed after the royal family saw the dirt Booth was able to suction out of the palace. Booth's vacuum system, however, was not suitable for individual homeowners. Some large buildings had Booth's machine installed in the basement with a network of tubes fitted into the walls of the rooms with sockets in the walls. Short lengths of tubing with nozzles were connected to the sockets, and this central cleaning system sucked the dust into a container in the basement. Booth rented his machines rather than sell them, but in the United States, David T. Kenney built similar equipment and sold it, mostly to office buildings like the Flick Building in New York.

Efforts to make smaller vacuum cleaners were slow to develop. Booth made a smaller version call the Trolley Vac in 1906, but it was very expensive and still weighed 100 lb (45 kg). Other cleaners included the Griffith (also debuting in 1906) and the Davies device, patented in 1909, which required a two-man operating crew—fine for wealthy households but not the average home.

In their drive to produce a single-operator vacuum cleaner, inventors experimented with many types of mechanical suction. Davies's machine had a rotating wheel that used four bellows to create suction. Other early vacuum cleaners used a wide range of suction devices, including rocking chairs to work the bellows, assorted hand pumps connected to nozzles, and reverse-action bicycle pumps. Davies produced a smaller machine in 1912 called the Wizard, and Kirby's patent of 1912 was a pushed machine that moved forward like a caterpillar to open a long suctioning container. K. von Meyenburg's invention consisted of a long hose and nozzle that was attached to a bellow device worn like a back pack.

James Murray Spangler, who, like Bissell, suffered from dust allergy and asthma, constructed an electric-powered vacuum cleaner in Canton, Ohio, in 1907. Spangler made a box of wood and tin with a broom handle to push it and a pillow case to hold the collected dust. Spangler's innovation was to connect the motor to a fan disc and a rotating brush, combining the best of Bissell's brush sweeper with the suction of a powered vacuum cleaner to pull more dust out of carpets.

Spangler himself did not have the money to promote the cleaner, but his relative, William H. "Boss" Hoover, a maker of leather goods, quickly saw the advantages of Spangler's machine. The first Model 0 Hoover vacuum was made in 1908 with a grey cheesecloth bag, cleaning tools, and a weight of only 40 lb (18 kg). Hoover found that the machines sold very well door-to-door because housekeepers could see the action on their own carpeting. Hoover quickly built a large retailing operation that spread to Britain by 1913; to this day, vacuum cleaning in England is called "hoovering," a measure of the impact the Spangler/Hoover machine had on everyday life.

Other machines by Eureka and Electrolux soon followed and even copied Hoover's door-to-door sales methods. Hoover added a beater rod to the cylinder in 1926, so the cleaner brushed, beat, and suctioned the carpet. In the 1930s, the Great Depression prevented many from buying such luxury goods; to make the vacuum a necessity, Hoover hired renowned industrial designer Henry Dreyfuss to reconfigure the vacuum cleaner. With a body made of Bakelite instead of tin, a lighter total weight, more efficient operation, a signal showing when the bag was full, and other innovations, the streamlined vacuum cleaner resembled a high-speed locomotive. A canister cleaner followed during World War II. Today, the vacuum cleaner is firmly established as a household essential.

Raw Materials

Most upright vacuum cleaner parts are manufactured as individual parts or subassemblies (groups of parts that fit together) by subcontractors using specifications established by the manufacturer. These are sent to the factory where they're inspected, then stored in bins that can be moved to the assembly line as needed. Companies usually do their own injection molding of large plastic parts, including the exterior housing, the connections that support the bag, handle parts, wheels, and the attachments provided with the vacuum cleaner. Some models that have removable plastic canisters to collect the dust that can be snapped off and emptied; these plastic cylinders are also injection molded in the factory using clear plastic pellets. Rubberized parts, like the hose that channels dust from the fan to the bag and the bumper around the edge of the housing, are also made in the factory. The dust bag is made of fabric and is sometimes lined; this help keep fine particles that escape from the replaceable paper bag from seeping out.

Design

Portable vacuum cleaners are made in many general configurations, providing a range of cleaning actions to meet a broad range of customer requirements. The canister type has a cylindrical body containing the motor, fan, and other operating parts, and a removable, disposable paper dust bag. The canister is pulled over the floor on a set of wheels. The upright model is a push-pull device also mounted on wheels; the motor is mounted in a housing over the fan, beater bar and brushes, and drive belt. An upright handle, extending vertically from the back of the machine, carries both the electrical power cord and brackets to hold the dust bag or plastic dust canister. A simple locking device on the rear of the motor unit allows the handle to be lowered so the operator can maneuver it under tables and around other furniture.

Vacuum cleaner design used to focus exclusively on cleaning effectiveness, ease of operation, and low noise level. Since about 1990, however, almost all major manufacturers have also produced lines to reduce dust and allergens during vacuuming. These units usually have removable plastic canisters to contain the dust and are less to let fine particles escape through the bags and back into the air. Many are also equipped with replaceable filters for very fine particles. The partial vacuum produced by the fan has been improved, with more powerful motors and fans that still operate quietly. Panasonic's models feature a bypass motor that pulls dirt directly into the bag preventing wobble of the fan and possible motor burnout. These models also have onboard attachments; the suction can be transferred directly to the attachments. Lighter materials and a lighter total weight for these units compensate for the weight of the attachments.

The Manufacturing Process

Plastic parts

  • Many of a vacuum cleaner's plastic parts begin with computerized drafting and design systems (CADD). The parts are shaped in a two-part steel mold, called a die that is lowered into the chamber of an injection-molding machine.
  • Tiny plastic pellets stored in a large hopper next to the machine are poured into a heating vat and melted. The pellets are either purchased in the color desired or colored with pigments as they are melted.
  • The melted plastic, injected under high heat and pressure into the chamber of the injection molding machine, penetrates every part of the mold. The two halves of the mold open enough to let the plastic part fall into a bin. Although the pieces are still hot to the touch, the plastic hardens on contact with the air as the tool opens. The plastic pieces are stored in bins that can be rolled to the assembly line as needed.
  • Many identical plastic parts of the same type are made during the injection process. When the desired number have been made, the tool is removed from the injection molding machine, another one is inserted, and the process repeats as supplies of another part are formed.

The assembly line

  • Vacuum cleaners are manufactured in an assembly-line process, with workers at assembly stations attaching subassemblies or individual parts to the vacuum as it moves along the line. Assembling an upright vacuum starts with the base, which is made of metal or molded plastic. The steel beater bar with brushes fitted into (a subassembly) is then pulled from a bin and inserted into fitted notches at the front of the base. The beater bar has a locknut on one end and a cap on the other so the owner can open it and replace the brushes when necessary. A rubber drive belt is placed in a guide channel around the beater bar and pulled over a belt guide and motor pulley on the underside of the base.
  • A steel base plate is fitted into notches in the front of the base and latched into place with a cam lock (a turning lever) over the underside of the belt and pulley. The steel base plate is a subassembly that has small rollers on it and openings near its front where the beater bar and brushes will agitate the carpet (to release dirt) during operation.
  • At the rear of the base, an axle is inserted through a tunnel-like opening that passes from one side of the base to the other. A release handle is fitted onto one end of the axle; it is a simple locking lever that allows the vacuum's operator to lower the handle during operation or raise and lock it into place for storage. Wheels are added to both ends of the axle and are locked into place.
  • The fan is bolted onto the base, and the motor assembly is attached to the top side of the base. The electrical connections from the motor to the fan and light, and from the motor to the electrical cord connection are made. A lightbulb is installed in a socket in the front of the base. A plastic housing that forms the top of the vacuum cleaner and fully encloses the motor and fan is snapped into place. It has already had a rubberized bumper wrapped around its sides and front. It also carries a clear plastic panel allowing the light bulb inside to shine through as a "headlight."
  • Plastic fittings that support the bag and handle are attached to the rear of the base. An opening at the back of the base holds a rubberized length of flexible hose that transfers dust from the fan to the bag; this hose is fastened to the base opening and to the plastic fitting leading into the bag support. At the top end of the handle, a plastic unit that holds the top end of the bag is bolted through the handle. Next, electrical connections inside the handle are completed, and the electrical cord that has been attached to the back of the base is tied to the connections within the handle, allowing the machine's operation to be controlled by a switch near the top of the handle. The length of electrical cord leading from the machine to a power outlet is connected. For packing and shipping, this cord is looped and tied with a twist tie; the owner will wrap it around storage supports on the handle.
  • The final touches are added, including attaching the bag, the inner disposable bag, and outer markings (preprinted on decals that list the manufacturer, operating instructions, and information such as the serial number and the power of the motor).
  • The completed machine is taken to packing department where it is wrapped in a plastic bag and put in a carton. A box of plastic attachments, including nozzles and a hose for upholstery cleaning, is also put in the carton with an information booklet, assembly instructions, and a warranty card. The cartons, which have been preprinted with marketing information, are then closed, sealed, and stored for shipping and distribution.

Byproducts/Waste

The major manufacturers make different styles of vacuum cleaners, but they don't produce true byproducts. They produce or stock replacement parts and supplies (like disposable paper bags) for sale to both customers and retailers.

Imperfect injection-molded parts are remelted and mixed (in controlled quantities) into new batches of plastic. Paper items, such as the bags and shipping materials, are also made by outside suppliers and can be recycled.

Quality Control

Assembly-line workers can reject any imperfect parts or partially assembled machines they find. Supervisors also monitor assembly along the line and can reject parts and partial assemblies. They may periodically remove machines for inspection during the line manufacture. The motors are benchtested before installation. At the end of the assembly process, each machine is inspected for quality before it is sent to the packing department. Selected machines are also tested for operation before they are packed.

The Future

The vacuum cleaner is an essential part of every home no matter how small. It's typically one of the first small appliances purchased. Many families have several vacuum cleaners for dedicated uses. These specialized uses have helped broaden the lines of vacuums made. Designs have also changed as the importance of minimizing allergens like dust, dust mites, and pet hair has increased. Today's vacuum cleaners are more powerful, versatile, and convenient than their predecessors.

Where to Learn More

Books

Cohen, Daniel. The Last Hundred Years: Household Technology. New York: M. Evans and Company, Inc., 1982.

Langone, John. National Geographic's How Things Work: Everyday Technology Explained. Washington, D.C., National Geographic Society, 1999.

Rubin, Susan Goldman. Toilets, Toasters & Telephones: The How and Why of Everyday Objects. San Diego, CA: Browndeer Press, Harcourt Brace & Company, 1998.

Weaver, Rebecca, and Rodney Dale. Machines in the Home. New York: Oxford University Press, Inc., 1992.

Other

Bissell. http://www.bissell.com (January 2001).

Dyson Appliances. http://www.dyson.com/homepage.Asp (January 2001).

Eureka. http://www.eureka.com (January 2001).

Hoover. http://www.hoovercompany.com (January 2001).

[Article by: Gillian S. Holmes]


Columbia Encyclopedia:

vacuum cleaner

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vacuum cleaner, mechanical device using a draft of air to remove dust, loose dirt, or other particulate matter from dry surfaces. It is especially useful on highly textured surfaces, such as carpets and upholstery, that are difficult to clean by wiping or brushing. Usually, an electrically powered fan is used to produce a zone in which the air pressure is below atmospheric pressure, causing a draft of air to flow through the material to be cleaned, carrying the small particles with it. The draft passes through a filter bag which traps the particles, and the flow of air is then discharged back into the atmosphere. In some machines the electric motor and wiring are sealed so that wet surfaces can be cleaned safely.


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categories related to 'vacuum cleaner'

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Wikipedia on Answers.com:

Vacuum cleaner

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Cylinder vacuum cleaner for home use.
French train vacuum cleaner.
Closeup of an early hand-pumped vacuum cleaner, date unknown.

A vacuum cleaner is a device that uses an air pump to create a partial vacuum to suck up dust and dirt, usually from floors, and optionally from other surfaces as well. The dirt is collected by either a dustbag or a cyclone for later disposal. Vacuum cleaners, which are used in homes as well as in industry, exist in a variety of sizes and models— small battery-operated hand-held devices, domestic central vacuum cleaners, huge stationary industrial appliances that can handle several hundred litres of dust before being emptied, and self-propelled vacuum trucks for recovery of large spills or removal of contaminated soil.

Contents

History

"Dedusting pump", circa 1906.
A hand-powered pneumatic vacuum cleaner, circa 1910. An early electric-powered model is also shown
Early electric vacuum cleaner by Electric Suction Sweeper Company, circa 1908

The vacuum cleaner evolved from the carpet sweeper via manual vacuum cleaners. The first manual models, using bellows, came in the 1860s, and the first motorized models came in the beginning of the 20th century.

Daniel Hess

Daniel Hess of West Union, Iowa invented a vacuum cleaner in 1860, calling it a carpet sweeper instead of a vacuum cleaner. His machine did, in fact, have a rotating brush like a traditional carpet sweeper, and also possessed an elaborate bellows mechanism on top of the body to generate suction of dust and dirt. Hess received a patent (US No. 29.077) for his invention of the vacuum cleaner on July 10, 1860.[1][2]

Ives W. McGaffey

The first manually-powered cleaner using vacuum principles was the "Whirlwind", invented in Chicago in 1868 by Ives W. McGaffey. The machine was lightweight and compact, but was difficult to operate because of the need to turn a hand crank at the same time as pushing it across the floor. McGaffey enlisted the help of The American Carpet Cleaning Co. of Boston to market it to the public. It was sold for $25. It is hard to determine how successful the Whirlwind was, as most of them were sold in Chicago and Boston, and it is likely that many were lost in the Great Chicago Fire of 1871. Only two are known to have survived, one of which can be found in the Hoover Historical Center.

McGaffey was but one of many 19th-century inventors in the United States and Europe who devised manual vacuum cleaners. He obtained a patent (US No. 91,145) on June 8, 1869.[3]

Melville Bissell

In 1876, Melville R. Bissell of Grand Rapids, Michigan created a push-powered carpet sweeper for his wife, Anna Sutherland Bissell, to clean up sawdust in carpeting. Shortly after, Bissell Carpet Sweepers were born. After Melville died unexpectedly in 1889, Anna took control of the company and became one of the most powerful businesswomen of the day.[4] The company later added portable vacuum cleaners to its line of cleaning tools.

John S. Thurman

On November 14, 1898, John S. Thurman of St. Louis, Missouri, submitted a patent (US No. 634,042) for a "pneumatic carpet renovator". It was issued on October 3, 1899.[5] Thurman created a gasoline powered carpet cleaner for the General Compressed Air Company. In a newspaper advertisement from the St. Louis Dispatch, Thurman offered his invention of the horse drawn (which went door to door) motorized cleaning system in St. Louis. He offered cleaning services at $4 per visit. By 1906, Thurman was offering built-in central cleaning systems that used compressed air, yet featured no dust collection. Thurman's machine is sometimes considered the first vacuum cleaner. However, the dust was blown into a receptacle rather than being sucked in, as in the machine now used.[6] In later patent litigation, Judge Augustus Hand ruled that Thurman "does not appear to have attempted to design a vacuum cleaner, or to have understood the process of vacuum cleaning".[7]

H. Cecil Booth

Hubert Cecil Booth has the strongest claim to inventing the motorized vacuum cleaner, in 1901.[6] As Booth recalled decades later, that year he attended “a demonstration of an American machine by its inventor” at the Empire Music Hall in London. The inventor is not named, but Booth’s description of the machine conforms fairly closely to Thurman’s design, as modified in later patents. Booth watched a demonstration of the device which blew dust off the chairs, and thought it would be much more useful to have one that sucked dust. He tested the idea by laying a handkerchief on the seat of a restaurant chair, putting his mouth to the handkerchief, and then trying to suck up as much dust as he could onto the handkerchief. Upon seeing the dust and dirt collected on the underside of the handkerchief he realized the idea could work.

Booth created a large device,[8] driven first by an oil engine, and later by an electric motor. Nicknamed the "Puffing Billy",[9] Booth's first petrol-powered, horse-drawn vacuum cleaner relied upon air drawn by a piston pump through a cloth filter. It did not contain any brushes; all the cleaning was done by suction through long tubes with nozzles on the ends.

Booth initially did not attempt to sell his machine, but rather sold cleaning services. The vans of the British Vacuum Cleaning Company (BVCC) were bright red; uniformed operators would haul hose off the van and route it through the windows of a building to reach all the rooms inside. Booth was harassed by complaints about the noise of his vacuum machines and was even fined for frightening horses.[citation needed] Gaining the royal seal of approval, Booth's motorized vacuum cleaner was used to clean the carpets of Westminster Abbey prior to Edward VII's coronation in 1901.[10]

Booth received his first patents on February 18 and August 30, 1901.[6][11] Booth started the British Vacuum Cleaner Company, and refined his invention over the next several decades. Though his "Goblin" model lost out to competition from Hoover in the household vacuum market, his company successfully turned its focus to the industrial market, building ever-larger models for factories and warehouses. Booth's company, now BVC, lives on today as a unit of pneumatic tube system maker Quirepace Ltd.[12]

David T. Kenney

Nine patents granted to the New Jersey inventor David T. Kenney between 1903 and 1913 established the foundation for the American vacuum cleaner industry. Membership in the Vacuum Cleaner Manufacturers' Association, formed in 1919, was limited to licensees under his patents.

Walter Griffiths

In 1905 "Griffith's Improved Vacuum Apparatus for Removing Dust from Carpets" was another manually operated cleaner, patented by Walter Griffiths Manufacturer, Birmingham, England. It was portable, easy to store, and powered by "any one person (such as the ordinary domestic servant)", who would have the task of compressing a bellows-like contraption to suck up dust through a removable, flexible pipe, to which a variety of shaped nozzles could be attached. This was arguably the first domestic vacuum-cleaning device to resemble the modern vacuum cleaner.

Hermann Bogenschild

German immigrant engineer Hermann Bogenschild filed a patent in 1906 for a mechanical "dust removing apparatus". He had emigrated from Berlin to Milwaukee in 1892. Bogenschild's device was mounted on wheels for portability and its motor was connected to a hose and filter system. [1]

James Murray Spangler

In 1907, James Murray Spangler, a janitor from Canton, Ohio, invented the first practical, portable vacuum cleaner.[10] Crucially, in addition to suction that used an electric fan, a box, and one of his wife's pillowcases, Spangler's design incorporated a rotating brush to loosen debris. Unable to produce the design himself due to lack of funding, he sold the patent in 1908 to William Henry Hoover who had Spangler's machine redesigned with a steel casing, casters, and attachments. Subsequent innovations included the first disposal filter bags in the 1920s and the first upright vacuum cleaner in 1926.

Hoover

Spangler patented his rotating-brush design June 2, 1908, and eventually sold the idea to his cousin's husband, Hoover. He was looking for a new product to sell, as the leather goods produced by his 'Hoover Harness and Leather Goods' company were becoming obsolete, because of the invention of the automobile. In the United States and other countries, the Hoover Company remains one of the leading manufacturers of household goods, including vacuum cleaners; and Hoover became very wealthy from the invention. Indeed, in Britain the name Hoover became synonymous with the vacuum cleaner so much so that one "hoovers one's carpets". Initially called 'The Electric Suction Sweeper Company' - their first vacuum was the 1908 Model O, which sold for $60.

Constellation

Hoover Constellation of 1960

Hoover is also notable for an unusual vacuum cleaner, the Hoover Constellation, which is a cylinder type but lacks wheels. Instead, the vacuum cleaner floats on its exhaust, operating as a hovercraft, although this is not true of the earliest models. They had a swivel top hose with the intention being that the user would place the unit in the center of the room, and work around the cleaner. Introduced in 1952, they are collectible, and are easily identified by the spherical shape of the housing. They tended to be loud, had poor cleaning power, and could not float over carpets. But they remain an interesting machine; restored, they work well in homes with lots of hardwood floors.

The Constellations were changed and updated over the years until discontinued in 1975. These Constellations route all of the exhaust under the vacuum using a different airfoil. The updated design is quiet even by modern standards, particularly on carpet as it muffles the sound. These models float on carpet or bare floor—although on hard flooring, the exhaust air tends to scatter any fluff or debris around.

Hoover has now re-released an updated version of this later model Constellation in the US (model # S3341 in Pearl White and # S3345 in stainless steel). Changes include a HEPA filtration bag, a 12 amp motor, a suction turbine powered rotating brush floor head, and a redesigned version of the handle, which tended to break. This same model was marketed in the UK under the Maytag brand as the Satellite because of licensing restrictions.

The 5.2 amp motor on older US units provides respectable suction but they all lack a motorized brush head. Therefore they generally work better on hard floors or short pile rugs. Old units take Hoover type J paper bags but the slightly smaller type S allergen filtration bags can be easily trimmed to fit the retaining notches on the old vacuums. Replacement motors are still available from Hoover US for some models.

Hoover made another hovering vacuum cleaner model called the Celebrity in 1973. It has a flattened "flying saucer" shape. Hoover added wheels to it to make it a conventional cylinder model after a brief run as a hovering vacuum. It uses "Type H" bags.

Nilfisk

In 1910, P.A. Fisker patented a vacuum cleaner using a name based on the company’s telegram address—Nilfisk. It was the first electric vacuum cleaner in Europe. His design weighed just 17.5 kg and could be operated by a single person. The company Fisker and Nielsen was formed just a few years before. Today the Nilfisk vacuums are delivered by Nilfisk-Advance.

Electrolux Model V

The first vacuum cleaners were bulky stand-up units and not easily portable. But in 1921 Electrolux launched the Model V, that was designed to lie on the floor on two thin metal runners. This innovation, conceived by Electrolux founder Axel Wenner-Gren, became a standard feature on generations of future vacuum cleaners.

There is a recorded example of a 1930s Electrolux vacuum cleaner surviving in use for over 70 years, finally breaking in 2008.[13]

Post-World War II

A Dyson DC07 upright cyclonic vacuum cleaner using centrifugal force to separate dust and particles from the air flowing through the cylindrical collection vessel

For many years after their introduction, vacuum cleaners remained a luxury item, but after World War II they became common among the middle classes.[citation needed] Vacuums tend to be more common in Western countries because, in most other parts of the world wall-to-wall carpeting is uncommon[citation needed] and homes have tile or hardwood floors, which are easily swept, wiped, or mopped manually without power assist.[citation needed]

The last decades of the twentieth century saw the more widespread use of technologies developed earlier, including filterless cyclonic dirt separation, central vacuum systems, and rechargeable hand-held vacuums. In addition, miniaturized computer technology and improved batteries allowed the development of a new type of machine — the autonomous robotic vacuum cleaner.

Recent developments

In 2004 a British company released Airider, a hovering vacuum cleaner that floats on a cushion of air. It has claimed to be light weight and easier to maneuver (compared to using wheels), although it is not the first vacuum cleaner to do this — the Hoover Constellation predated it by at least 35 years.

A British inventor has developed a new cleaning technology known as Air Recycling Technology which instead of using a vacuum uses an air stream to collect dust from the carpet.[14] This technology was tested by the Market Transformation Programme (MTP) and shown to be more energy efficient than the vacuum method.[15] Although working prototypes exist, Air Recycling Technology is not currently used in any production cleaner.

Modern configurations

A wide variety of technologies, designs, and configurations are available for both domestic and commercial cleaning jobs.

Upright

Upright vacuum cleaners are common in the US, Britain and several Commonwealth countries, but very unusual in Continental Europe. They take the form of a cleaning head, onto which a handle and bag are attached. Upright designs usually employ a rotating brushroll or beater bar, which removes dirt through a combination of sweeping and vibration. There are two types of upright vacuums; dirty-air/direct fan (found mostly on commercial vacuums), or clean-air/fan-bypass (found on most of today's domestic vacuums).

The older of the two designs, direct-fan cleaners have a large impeller (fan) mounted close to the suction opening, through which the dirt passes directly, before being blown into a bag. The motor is often cooled by a separate cooling fan. Because of their large-bladed fans, and comparatively short airpaths, direct-fan cleaners create a very efficient airflow from a low amount of power, and make great carpet cleaners. Their "above-floor" cleaning power is less efficient, since the airflow is lost when it passes through a long hose, and the fan has been optimized for airflow volume and not suction.

Fan-bypass uprights have their motor mounted after the filter bag. Dust is removed from the airstream by the bag, and usually a filter, before it passes through the fan. The fans are smaller, and are usually a combination of several moving and stationary turbines working in sequence to boost power. The motor is cooled by the airstream passing through it. Fan-bypass vacuums are good for both carpet and above-floor cleaning, since their suction does not significantly diminish over the distance of a hose, as it does in direct-fan cleaners. However, their air-paths are much less efficient, and can require more than twice as much power as direct-fan cleaners to achieve the same results.

The least common upright vacuum cleaners use a drive-belt powered by the suction motor to rotate the brush-roll. However, a more common design of dual motor upright is available. In these cleaners, the suction is provided via a large motor, while the brushroll is powered by a separate, smaller motor, which does not create any suction. The brush-roll motor can sometimes be switched off, so hard floors can be cleaned without the brush-roll scattering the dirt. It may also have an automatic cut-off feature, which shuts the motor off if the brush-roll becomes jammed, protecting it from damage.

Cylinder

Cylinder models (in the US also often called canister models) dominate the European market. They have the motor and dust collector (using a bag or bagless) in a separate unit, usually mounted on wheels, which is connected to the vacuum head by a flexible hose. Their main advantage is flexibility, as you can attach different heads for different tasks, and maneuverability (the head can reach under furniture and makes it very easy to vacuum stairs and vertical surfaces. Many cylinder models have power heads, as standard or add-on equipment, which contain the same sort of mechanical beaters as in upright units, making them as efficient on carpets as upright models. Such beaters are driven by a separate electric motor or a turbine which uses the suction power to spin the brushroll via a drive belt.

Drum

Wet/dry shop vac for home use.

Drum or shop vac models are essentially heavy-duty industrial versions of cylinder vacuum cleaners, where the cylinder consists of a large vertically positioned drum, which can be stationary or on wheels. Smaller versions, for use in garages or small workshops, are usually electrically powered. Larger models, which can store over 200 litres (53 US gallons), are often hooked up to compressed air, utilizing the Venturi effect to produce a partial vacuum.

Wet/Dry

Wet or wet/dry vacuum cleaners are a specialized form of the cylinder/drum models that can be used to clean up wet or liquid spills. They commonly can accommodate both wet and dry soilage; some are also equipped with a switch or exhaust port for reversing the airflow, a useful function for everything from clearing a clogged hose to blowing dust into a corner for easy collection.

Pneumatic

Pneumatic or pneumatic wet/dry vacuum cleaners are a specialized form of wet/dry models that hook up to compressed air. They commonly can accommodate both wet and dry soilage, a useful feature in industrial plants and manufacturing facilities.

Backpack

Backpack vacuum cleaners are commonly used for commercial cleaning: they allow the user to move rapidly about a large area. They are essentially cylinder vacuum cleaners strapped on the user's back.

Hand-held

USB-powered hand-held vacuum cleaner (promotional giveaway).

Lightweight hand-held vacuum cleaners, either powered from rechargeable batteries or mains power, are also popular for cleaning up smaller spills. Frequently-seen examples include the Black & Decker DustBuster, introduced in 1979, and the various hand-held models from Dirt Devil, first introduced in 1984. Some battery-powered handheld vacuums are wet/dry rated; the appliance must be partially disassembled and cleaned after picking up wet materials, to avoid developing unpleasant odours.

Robotic

In early 1999/2000 several companies developed robotic vacuum cleaners, a form of carpet sweeper, usually equipped with limited suction power. Some examples are Roomba, Robomaxx, Intellibot, Trilobite, FloorBot and Dyson. These machines move autonomously, usually in a mostly chaotic pattern ("random bounce") across a floor, collecting surface dust and debris into a dustbin. They usually can navigate around furniture and come back to a docking station to charge their batteries, and a few are able to empty their dust containers into the dock as well.

Most robotic vacuum cleaners are designed for home use, although there are more capable models for operation in offices, hotels, hospitals, woodshops, etc. Most models are equipped with motorized brushes that sweep debris from the floor into a collection bin. Additionally, some such as the Roomba are equipped with an impeller motor to create an actual vacuum, to collect finer dust particles.[16][17] By the end of 2003 about 570,000 units were sold worldwide.[dated info]

The Dyson robotic vacuum cleaner (DC06) was too expensive for home use due to its high technical specifications. Thus, it was never released, although it is claimed that it would have been the first robotic vacuum cleaner sold.[dubious ][18]

Cyclonic

Portable vacuum cleaners working on the cyclonic separation principle became popular in the 1990s. This dirt separation principle was well known and often used in central vacuum systems. Cleveland's P.A. Geier Company had obtained a patent on a cyclonic vacuum cleaner as early as 1928, which was later sold to Health-Mor in 1939, introducing the Filter Queen cyclonic canister vacuum cleaner.[19]

In 1979, James Dyson introduced a portable unit with cyclonic separation, adapting this design from industrial saw mills.[20] He launched his cyclone cleaner first in Japan in the 1980s at a cost of about US$1800 and in 1993 brought out the Dyson DC01 upright in the UK for £200. Critics expected that people would not buy a vacuum cleaner at twice the price of a conventional unit, but the Dyson design later became the most popular cleaner in the UK.[21]

Cyclonic cleaners do not use filtration bags. Instead, the dust is separated in a detachable cylindrical collection vessel or bin. Air and dust are sucked at high speed into the collection vessel at a direction tangential to the vessel wall, creating a fast-spinning vortex. The dust particles and other debris move to the outside of the vessel by centrifugal force, where they fall due to gravity.

In fixed-installation central vacuum cleaners, the cleaned air may be exhausted directly outside without need for further filtration. A well-designed cyclonic filtration system does not lose suction power due to airflow restriction, until the collection vessel is almost full. This is in marked contrast to filter bag systems, which lose suction as pores in the filter become clogged as dirt and dust are collected.

In portable cyclonic models, the cleaned air from the center of the vortex is expelled from the machine after passing through a number of successively finer filters at the top of the container. The first filter is intended to trap particles which could damage the subsequent filters that remove fine dust particles. The filters must regularly be cleaned or replaced to ensure that the machine continues to perform efficiently.

Since Dyson's success in raising public awareness of cyclonic separation, several other companies have introduced cyclone models. Competing manufacturers include Hoover, Bissell, Eureka, Electrolux, Filter Queen, etc., and the cheapest models are no more expensive than a conventional cleaner.

Central

The power unit of a typical central vacuum cleaner for residential use

Central vacuum cleaners, also known as built-in or ducted, are a type of cylinder model which has the motor and dirt filtration unit located in a central location in a building, and connected by pipes to fixed vacuum inlets installed throughout the building. Only the hose and cleaning head need be carried from room to room, and the hose is commonly 8 m (25 ft) long, allowing a large range of movement without changing vacuum inlets. Plastic or metal piping connects the inlets to the central unit. The vacuum head may be unpowered, or have beaters operated by an electric motor or by an air-driven turbine.

The dirt bag or collection bin in a central vacuum system is usually so large that emptying or changing needs to be done less often, perhaps a few times per year for an ordinary household. The central unit usually stays in stand-by, and is turned on by a switch on the handle of the hose. Alternately, the unit powers up when the hose is plugged into the wall inlet, when the metal hose connector makes contact with two prongs in the wall inlet and control current is transmitted through low voltage wires to the main unit.

A central vacuum typically produces greater suction than common portable vacuum cleaners, because a larger fan and more powerful motor can be used when they are not required to be portable. A cyclonic separation system, if used, does not lose suction as the collection container fills up, until the container is nearly full. This is in marked contrast to filter bag designs, which start losing suction immediately as pores in the filter become clogged by accumulated dirt and dust.

A benefit to allergy sufferers is that unlike a standard vacuum cleaner, which must blow some of the dirt collected back into the room being cleaned (no matter how efficient its filtration), a central vacuum removes all the dirt collected to the central unit. Since this central unit is usually located outside the living area, no dust is recirculated back into the room being cleaned. Also it is possible on most newer models to vent the exhaust entirely outside, even with the unit inside the living quarters.

In addition, because of the remote location of the motor unit, there is much less noise in the room being cleaned than with a standard vacuum cleaner.

Other variations

Some vacuum cleaners include an electric mop in the same machine: for a dry and a later wet clean.

The iRobot company developed the Scooba, a robotic wet vacuum cleaner that carries its own cleaning solution, applies it and scrubs the floor, and vacuums the dirty water into a collection tank.

Technology

A vacuum's suction is caused by a difference in air pressure. An electric fan reduces the pressure inside the machine. Atmospheric pressure then pushes the air through the carpet and into the nozzle, and so the dust is literally pushed into the bag.

Tests have shown that vacuuming can kill 100% of young fleas and 96% of adult fleas.[22]

Exhaust filtration

Filled up dustbag

Vacuums by their nature cause dust to become airborne, by exhausting air that is not completely filtered. This can cause health problems since the operator ends up inhaling this dust. There are several methods manufacturers are using to solve this problem. Some methods may be combined together in a single vacuum. Typically the filter is positioned so that the incoming air passes through it before it reaches the motor. Typically, the filtered air then passes through the motor for cooling purposes.

Ordinary vacuum cleaners should never be used to clean up asbestos fibres, even those fitted with a HEPA filter.[23]

  • Bag: The bag is the typical method to capture the debris vacuumed up. It involves a paper or fabric bag that allows air to pass through, but attempts to trap all dust and debris in the bag. The bag may be disposable, or designed to be cleaned and re-used.
  • Bagless: In non-cyclonic bagless models, the role of the bag is taken by the container and a reusable filter, equivalent to a reusable fabric bag.
  • Cyclonic separation: Vacuum cleaners employing this method are also bagless. It causes intake air to be cycled or spun so fast that the dust is forced out of the air and falls into a storage bin. The operation is similar to that of a centrifuge.
  • Water filtration: First seen commercially in the 1920s in the form of the Newcombe Separator (later to become the Rexair Rainbow), water filtration vacuum cleaners use water as a filter. It forces the intake air to pass through water before it is exhausted. The idea behind this is that wet dust cannot become airborne. They require the dirty water to be dumped and the machine rinsed out after every use, to prevent unpleasant odors and mold growth.
  • Ultra fine air filter: Also called HEPA filtered. This method is used as a secondary filter after the air has passed through the rest of the machine. It is meant to remove any remaining dust that could harm the operator. Some vacuum cleaners also use a charcoal filter to remove odors.

Attachments

Most vacuum cleaners are supplied with various specialized attachments, such as tools, brushes and extension wands, which allow them to reach otherwise inaccessible places or to be used for cleaning a variety of surfaces. The most common of these tools are:

  • Hard floor brush (for non-upright models)
  • Carpeted floor brush (for non-upright models)
  • Dusting brush
  • Crevice tool
  • Upholstery tool

Specifications

The performance of a vacuum cleaner can be measured by several parameters:

  • Airflow, in litres per second [l/s] or cubic feet per minute (CFM or ft³/min)
  • Air speed, in metres per second [m/s] or miles per hour [mph]
  • Suction, vacuum, or water lift, in pascals [Pa] or inches of water

Other specifications of a vacuum cleaner are:

  • Weight, in kilograms [kg] or pounds [lb]
  • Noise, in decibels [dB]
  • Power cord length and hose length (as applicable)

Suction

The suction is the maximum pressure difference that the pump can create. For example, a typical domestic model has a suction of about negative 20 kPa. This means that it can lower the pressure inside the hose from normal atmospheric pressure (about 100 kPa) by 20 kPa. The higher the suction rating, the more powerful the cleaner. One inch of water is equivalent to about 249 Pa; hence, the typical suction is 80 inches (2,000 mm) of water.

Input power

The power consumption of a cleaner, in watts, is often the only figure stated. Many North American vacuum manufacturers only give the current in amperes (e.g. "6 amps"), and the consumer is left to multiply that by the line voltage of 120 volts to get the approximate power ratings in watts. The rated input power does not indicate the effectiveness of the cleaner, only how much electricity it consumes.

Output power

The amount of input power that is converted into airflow at the end of the cleaning hose is sometimes stated, and is measured in airwatts: the measurement units are simply watts. The word "air" is used to clarify that this is output power, not input electrical power.

The airwatt is derived from English units. ASTM International defines the airwatt as 0.117354 * F * S, where F is the rate of air flow in ft3/min and S is the pressure in inches of water. This makes one airwatt equal to 0.9983 watts.[24]

Footnotes

  1. ^ "Fascinating facts about the invention of vacuum cleaner by Daniel Hess in 1860". The Great Idea Finder. http://www.ideafinder.com/history/inventions/vacleaner.htm. 
  2. ^ "Carpet-Sweeper". United States Patent and Trademark Office. http://www.google.com/patents?id=LRlnAAAAEBAJ&printsec=abstract&zoom=4#v=onepage&q&f=false. 
  3. ^ "Improved-Sweeping Machine". United States Patent and Trademark Office. http://www.google.com/patents?id=-nFFAAAAEBAJ&printsec=abstract&zoom=4#v=onepage&q&f=false. 
  4. ^ "Our History". Bissell. http://www.bissell.com/Our-History/. Retrieved 5 April 2010. 
  5. ^ "Pneumatic Carpet Renovator". United States Patent and Trademark Office. http://www.google.com/patents?id=38h1AAAAEBAJ&printsec=abstract&zoom=4#v=onepage&q&f=false. Retrieved 19 December 2010. 
  6. ^ a b c Curt Wohleber (Spring 2006). "The Vacuum Cleaner". Invention & Technology Magazine. American Heritage Publishing. http://www.americanheritage.com/articles/magazine/it/2006/4/2006_4_4.shtml. Retrieved 2010-12-08. 
  7. ^ "The Federal Reporter, Volume 239". p. 546. http://ftp.resource.org/courts.gov/c/F1/0239.f1.pdf. 
  8. ^ http://www.encyclopedia.com/topic/vacuum_cleaner.aspx
  9. ^ "Sucking up to the vacuum cleaner". BBC News. 2001-08-30. http://news.bbc.co.uk/1/hi/uk/1515776.stm. Retrieved 2010-12-06. 
  10. ^ a b Levy, Joel. Really useful: the origins of everyday things. Firefly Books. http://books.google.com/books?id=fyBb_Xh5hqIC&pg=PT147&lpg=PT147&dq=john+thurman+vacuum+cleaner#v=onepage&q&f=false. 
  11. ^ Cole, David; Browning, Eve; E. H. Schroeder, Fred (2003). Encyclopedia of modern everyday inventions. Greenwood Press. ISBN 978-0313313455. 
  12. ^ http://www.bvc.co.uk/
  13. ^ "Vacuum cleaner lasts for 70 years". BBC News. 2008-01-27. http://news.bbc.co.uk/1/hi/england/kent/7205825.stm. Retrieved 2008-01-28. 
  14. ^ Edginton, B. (2008) “The Air Recycling Cleaner” http://www.g0cwt.co.uk/arc/ Accessed:20 August 2009.
  15. ^ Market Transformation Programme (2006), “BNXS30: Vacuum cleaners – UK market, technologies, energy use, test methods and waste” http://www.mtprog.com/spm/download/document/id/613 Accessed: 20 August 2009.
  16. ^ Roomba diagnostic tests procedure.. Retrieved 2008-01-17.
  17. ^ Jack Perdue. Reassembling my Roomba. March 21, 2006. Retrieved 2007-06-24.
  18. ^ http://www.dyson.co.uk/insidedyson/article.asp?aID=dc06
  19. ^ http://www.fundinguniverse.com/company-histories/HMI-Industries-Inc-Company-History.html
  20. ^ http://www.dyson.co.uk/insidedyson/article.asp?aID=newidea
  21. ^ http://www.amazon.co.uk/Against-Odds-Autobiography-James-Dyson/dp/0752809814/
  22. ^ "Cat Fleas' Journey Into The Vacuum Is A 'One-way Trip'". Sciencedaily.com. 2007-12-22. http://www.sciencedaily.com/releases/2007/12/071217111010.htm. Retrieved 2010-06-19. 
  23. ^ "Asbestos essentials em4 Using a Class H vacuum cleaner for asbestos" (PDF). http://www.hse.gov.uk/pubns/guidance/em4.pdf. Retrieved 2010-06-19. 
  24. ^ Russ Rowlett (2001-03-21). "Units: A". How Many? A Dictionary of Units of Measurement. University of North Carolina at Chapel Hill. http://www.unc.edu/~rowlett/units/dictA.html. Retrieved 2008-03-27. 

See also

References

External links

Vacuum cleaner at the Open Directory Project


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