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This article relies largely or entirely upon a single source. Please help improve this article by introducing appropriate citations of additional sources. (November 2009) |
 1;913 cc DH wasserboxer |
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| Manufacturer | Volkswagen Group |
|---|---|
| Production | August 1982–July 1992[1] |
| Predecessor | Volkswagen air cooled engine |
| Configuration | flat-4 petrol engine |
| Displacement | 1,914 cc (116.8 cu in), 2,109 cc (128.7 cu in) |
| Cylinder bore | 94.0 mm (3.70 in)[1] |
| Block alloy | Cast aluminium alloy |
| Head alloy | Cast aluminium alloy |
| Valvetrain | pushrod OHV |
| Fuel type | Petrol/gasoline |
| Oil system | Wet sump |
| Cooling system | Watercooled |
The Volkswagen wasserboxer is a four cylinder horizontally opposed pushrod overhead valve (OHV) petrol engine developed by Volkswagen. The engine is watercooled, and takes its name from the German: "wasserboxer"; which when translated into English, means "water-boxer" - or water-cooled boxer - with boxer being an alternative name for a horizontally opposed engine. It was available in two displacements - either a 1.9 litre[1] or a 2.1 litre;[1] the 2.1 litre being a longer stroke version of the 1.9 litre, both variants sharing the same cylinder bore.[1] This engine was unique to the Volkswagen Type 2 (T3) (Transporter T3 / Caravelle / Vanagon / T25), having never been used in any other vehicle.[1]
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Design detail
The Wasserboxer featured a cast aluminium alloy cylinder block, cylinder heads, and pistons; and a forged steel flatplane crankshaft with three main bearings.[1]
The Wasserboxer, as with all Volkswagen boxer engines, directly drives the three-bearing camshaft via a small steel gear on the crankshaft, and a large aluminium one on the camshaft, so there is no timing belt or timing chain. The entire mechanism is internal to the engine, so there should be no concerns regarding wear or replacements, as long as the engine oil is changed regularly. The overhead poppet valves each feature two concentric valve springs, and are operated by pushrods and adjustable rocker arms.[1]
It also featured "Heron", or "bowl-in-piston" type combustion chambers - where the combustion takes place within the piston area, and not in a recess machined in the cylinder head.[1]
The cylinder banks contain cast iron cylinder liners inserted into a water jacket, with a "rubber lip" style head gasket, which is a very different design as compared to most vehicles. The top of the cylinder liners is pressed into a recessed cut-out in the cylinder heads, that are sealed with compressible metal rings, to prevent leakage.[1]
Some Wasserboxers were plagued by water jacket gasket failures (often erroneously referred to as head gaskets) due to several design issues. Engine failure was also a result of poorly placed sensors, corrosion in the cooling system, and many areas subjected to leaks.
This engine is representative of the fact that boxer four cylinders produce an audible low pitch "rumble", rather than a high pitch buzz/whine, when running. Some find this aspect of the engine to be pleasing, owing to the dislike[citation needed] of the "sewing machine" sound of inline-four engines.
The switch to water-cooling for the boxer engines was made mid-year in 1982, because Volkswagen could no longer make the air-cooled engines meet emissions standards. (The previous generation Volkswagen Type 2 (T2), currently produced in Brazil, has been switched to water-cooled engines since 23 December 2005 in response to Brazil's emission laws; the power plant used in the previous-generation T2 is an Audi-sourced inline four.) Water-cooled models can be distinguished by a second radiator grille.
Variants
| engine ID code |
compr. ratio |
max. motive power | fuel system | years | notes | |
|---|---|---|---|---|---|---|
| 1.9 litre engines — 1,914 cc (116.8 cu in) | ||||||
| DF | 8.6:1 | 44 kW (60 PS; 59 bhp) | 34 PICT-5 carburetor | 08/82-07/92 | ||
| DG | 8.6:1 | 57 kW (77 PS; 76 bhp) | 2E3 or 2E4 carburetor | 08/82-07/92 | ||
| DH | 60 kW (82 PS; 80 bhp) | Digijet (Digital-Jetronic) fuel injection, vane-type air flow meter | 01/83-07/85 | |||
| EY | 7.5:1 | 55 bhp (41 kW; 56 PS) | 34 PICT-5 carburetor | [citation needed] | ||
| GW | 8.6:1 | 66 kW (90 PS; 89 bhp) | Digijet (Digital-Jetronic) fuel injection, vane-type air flow meter | 08/83-07/85 | ||
| SP | 54 kW (73 PS; 72 bhp) | 2E3 or 2E4 carburetor | 08/86-07/89 | Switzerland only | ||
| 2.1 litre engines — 2,109 cc (128.7 cu in) | ||||||
| DJ | 10:1 | 82 kW (111 PS; 110 bhp) | Digijet (Digital-Jetronic) fuel injection, vane-type air flow meter | 08/84-07/92 | sold in European countries not requiring catalytic converter | |
| MV | 70 kW (95 PS; 94 bhp) | Digifant II fuel injection, vane-type air flow meter | 08/85-07/92 | also used until the end of Vanagon importation into the US in 1991 | ||
| SR | 64 kW (87 PS; 86 bhp) | Digifant II fuel injection, vane-type air flow meter | 08/86-07/92 | Switzerland only | ||
| SS | 9:1 | 68 kW (92 PS; 91 bhp) | Digifant II fuel injection, vane-type air flow meter | 08/89-07/92 | ||
See also
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Wikimedia Commons has media related to: Volkswagen Group engines |
References
External links
- Volkswagen.com corporate website
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