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i am having this same problem and i couldn't figure out why this was because when i inspected the pulley it appeared to be up against the engine, but i just figured out that the pulley is acually two pieces (the pulley and vibration dampener that it sits on) that can separate and cause the pulley to move towards your fan. you will need to replace the pulley/vibration dampener. You will probably need to expose your flywheel and have a friend put something against it to keep the engine from turning over when doing this.

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Q: 1998 jeep Cherokee fan blades hit crankshaft pulley The pulley apears to be out of alignment with the others Advice please?
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