A tubular or wire cored electrode is used for both MIG and MAG welding. These can be purchased online at places like AGA.com.
how do you calculate welding electrode consumption
shielded metal are welding is also called
350degree
E - Stands for Electrode 60 - 60,000 tensile strength. 1 - in all position welding can be done 0 - cellulose
Both use electrical current to melt the base metal and the filler metal. Both could be considered ARC welding. Most welding is done with an electrode (stick) and as the electrode becomes consumed the weldor has to stop and replace it with a new one. MIG welding uses a spool of wire and can be run for hours on end. MIG is usually easier to learn.
Manual Metal Arc Welding(MMAW) Also GTAW (TIG) and GMAW (MIG) The MIG wire carries electric current so it is considered the electrode. TIG the Tungsten is considered an electrode.
MIG
ElectrodeTIG welding uses a tungsten electrode that is not consumed during the welding process. MIG welding uses a metal electrode that doubles as filler material for the weld and is consumed during welding.Shielding GasTIG welding primarily uses argon as a shielding gas, with helium occasionally used. Argon is also the primary shielding gas used in MIG welding, but argon mixtures and carbon dioxide are often used for different applications.Filler MaterialTIG welding requires a separate filler material in rod or wire format because the electrode is not consumed. MIG welding delivers the filler material via the electrode.Work Piece MaterialsTIG welding can be applied to just about any metal, from steel to aluminum and exotic alloys. MIG welding was developed for nonferrous metals, but can be applied to steel.DifficultyTIG welding is considered to be more difficult than MIG welding because tighter tolerances have to be maintained between the electrode, the filler rod and the work piece.
TIG welding electrodes do not melt under most applications. Electrode means it carries electrical current. In MIG welding the wire becomes the electrode. In TIG and Gas Welding the filler material is called a rod. Stick welding uses rods called electrodes.
MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding requires an external shielding, since the electrode does not have a coating of its own.Higher carbon dioxide content increases the weld heat and energy when all other weld parameters (volts, current, electrode type and diameter) are held the same. Higher levels of CO2 allow deeper penetration of the weld as well.
the welding lead is the cable coming from the welding machine that either feeds the wire and shielding gas (mig) or or provides current to the electrode through the holder
Metal inert gas (MIG) welding, is a process upon where a continuous and consumable wire electrode and a shielding gas are fed through a welding gun. If this is not enough information, there are many great articles about it on the web.
The legth of the gas nozzle can affect the MIG welding process because it modifies the "electrode extension" or so called stickout. The longer the nozzle the longer electrode extension needed to keep the arc away from it thus the value od the welding current and arc voltage changes. These changes will have a great effect on the weld.
mig welding is Metal Inert Gas welding. it typically uses Constant voltage DC+ current. It uses a wire feeder that supplies the electrode to the weld puddle and shields the molten weld puddle with inert gas (argon/co2 blend). Filler wire and shielding gas depend on the metal being welded.
how do you calculate welding electrode consumption
Oxygen and acetylene for flame welding. Argon for Tig welding CO2 for MIG welding steels Argon for MIG welding aluminum TRI-mix for robotic mig of steels. And helium is added for some overhead welding.
It is sometimes called "stick welding", because of the filler metal. The filler metal is in the form of heavy wire coated with flux.