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how does pneumatic conveyor works?

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dmkt

Lvl 2
1y ago
Updated: 4/13/2024

Pneumatic conveying systems work by transporting bulk materials such as powders, granules, and pellets through enclosed pipelines using air or other gases as the conveying medium. The process involves several key steps:

Material Pickup: The pneumatic conveying system begins by picking up the bulk material from a source point, such as a storage silo, hopper, or material handling equipment. This can be achieved through various methods, including vacuum suction, pressure differential, or mechanical means such as rotary valves or screw feeders.

Material Conveyance: Once the material is picked up, it is transported through the conveying pipeline. In dilute phase conveying, the material is suspended within a high-velocity air stream and transported over long distances. In dense phase conveying, the material moves in a slower, denser manner, typically using lower air velocities and higher pressure to minimize particle attrition and maintain material integrity.

Air Supply or Vacuum Generation: The conveying air or gas is supplied to the system through an air compressor, blower, or vacuum pump. The air pressure or vacuum level is carefully controlled to provide the necessary force to transport the material through the pipeline at the desired velocity and flow rate.

Pipeline Design and Layout: The conveying pipeline is designed to accommodate the specific characteristics of the material being transported, as well as the distance and layout of the conveying route. It may consist of straight sections, bends, elbows, valves, and other components to optimize material flow and minimize pressure drop.

Material Separation and Discharge: As the material reaches the end of the conveying pipeline, it is discharged into a receiving vessel or hopper. This vessel may include features such as filters, cyclones, or separators to remove excess air and separate the conveyed material from the conveying air before it is deposited into the final destination.

Control and Monitoring: The pneumatic conveying system is controlled and monitored using a control system that regulates the airflow rate, pressure levels, material feed rate, and other parameters. This may involve manual controls, pneumatic or electronic sensors, valves, and programmable logic controllers (PLCs) for automated operation.

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dmkt

Lvl 2
1y ago

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