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As the global demand for energy and telecommunication cables rises, manufacturers are under immense pressure to increase output while reducing operational costs. From my experience in the wire and cable machinery industry (specifically with HONTA in China), the most effective solution currently is the shift from single-wire to

High-Speed Multiwire Drawing Machines

.Here is why this technology is becoming the industry standard and how it improves efficiency:

  1. Output per Footprint (Space Efficiency)

Traditional drawing methods require significant floor space for multiple machines to achieve high output. Modern multiwire machines (such as 16, 24, or even 32-wire models) allow factories to process multiple conductors simultaneously on a single unit. This drastically increases the production yield per square meter of factory space.

  1. Energy Efficiency through Individual Motor Drives

Older machines often relied on complex gearbox systems that consumed significant power and were prone to wear. The latest generation of machines—like the ones we develop—utilizes

individual motor drive technology

· Precision: It allows for more precise tension control.

· Savings: It significantly reduces energy consumption and maintenance downtime, as there are fewer mechanical parts to service.

  1. Integrated Processes (Rod Breakdown + Annealing)

Efficiency isn't just about drawing speed; it's about continuity. Advanced Rod Breakdown Machinesnow increasingly integrate Inline Annealers. This combination allows for:

· Immediate softening of copper or aluminium after drawing.

· Enhanced conductivity and flexibility without needing a separate process stage.

· Reduced material handling, which lowers the risk of wire damage.

  1. The Quality Perception of Chinese Machinery

Historically, there was skepticism regarding Chinese machinery. However, companies have bridged this gap by adopting international standards. For example, ensuring compliance with ISO 9001 and obtaining certifications like UDEM has become standard practice for top-tier manufacturers. This allows global clients to access high-end technology at a more competitive price point compared to European alternatives.

Conclusion

For cable factories looking to stay competitive, upgrading to automated, multiwire systems is no longer optional—it is essential. It reduces labor costs (through automated spoolers) and ensures consistent wire quality.

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