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How are super magnets made?

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Anonymous

16y ago
Updated: 8/17/2019

A neodymium magnet (also known as NdFeB magnet or Neo magnet), a type of rare-earth magnet, is a permanent magnet made from an alloy of neodymium, iron, and boron to form the Nd2Fe14B tetragonal crystalline structure. This material is currently the strongest type of permanent magnet, also called a supermagnet. There are two principal Neodymium magnet manufacturing routes:

The classical powder metallurgy or sintered magnet route

Sintered Neo magnets are prepared by pulverizing an ingot precursor and liquid phase sintering the magnetically aligned powder into dense blocks which are then heat treated, cut to shape, surface treated and magnetized. Currently, between 45,000 and 50,000 tons of sintered neodymium magnets are produced each year, mainly from China and Japan.

The rapid solidification or bonded magnet route

Bonded Neo magnets are prepared by melt spinning a thin ribbon of the Nd-Fe-B alloy. The ribbon contains randomly oriented Nd2Fe14B nano-scale grains. This ribbon is then pulverized into particles, mixed with a polymer and either compression or injection molded into bonded magnets. Bonded magnets offer less flux than sintered magnets but can be net-shape formed into intricately shaped parts and do not suffer significant eddy current losses. There are approximately 5500 tons of Neo bonded magnets produced each year. In addition, it is possible to hot press the melt spun nanocrystalline particles into fully dense isotropic magnets, and then upset-forged/back-extruded these into high energy anisotropic magnets.

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16y ago

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