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How do packaging engineers test packaging fragile items?

Updated: 8/19/2019
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When creating protective packaging solutions for fragile items, corrugated box manufacturers need to create designs that ensures the maximum integrity of the product. To ensure the utmost in protective packaging, engineers use powerful CAD tools to design and develop die cuts to ensure the product is in place. The product is often suspend in air or held in place by a specially designed plastic film.

By keeping a product as far away from the edges of the corrugated packaging as possible, a cushion of air is created to essentially shield the product from brunt shocks during transit.

Engineers will subject protective packaging designs to brutal real-life product survivability tests including dropping packaged test products from specific heights as well as extensive vibration and shake tests to see how a package design protects the product inside. Because the shape and size of products can vary greatly, it is important to design a custom protective package that is made specifically for the item in mind. While this may seem expensive, you will save on shipping expenses, breakage, packaging fillers, and "invisible costs" like insurance, employee frustration, and packing time.

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