In general terms follow these steps;
1) remove drive shaft/s between gearbox and final drive assy 2) Remove gearbox and bellhousing from engine. 3) Remove pressure plate from flywheel, friction plate will also come free. 4) Replace pressure plate, friction plate, spigot brg, throw out bearing. 5) Align friction plate with spigot bearing with dummy input shaft. 6) Replace gearbox and drive shaft/s
To install a clutch disk on a 1997 VW GTi the transmission will have to be removed from the engine. Once off the engine access the flywheel and remove it. Loosen and remove the clutch disk mounting hardware as well as the pressure plate. Install the replacement. Put everything back together than bleed the clutch.
To Remove: 1. Remove or disconnect the following: Transmission Quick disconnect from the slave cylinder 2. Install a clutch alignment tool. 3. Mark the flywheel and a clutch pressure plate lug for the installation alignment if reusing the pressure plate. 4. Remove or disconnect the following: Pressure plate bolts and the washers 5. Secure the clutch pressure plate and the clutch driven plate to the flywheel. 5. Remove the clutch alignment tool. To install: 1. Install or connect the following: Bolts and the washers securing the clutch pressure plate and the clutch driven plate to the flywheel Clutch alignment tool 2. Install the pressure plate. Align the marks made during removal if reusing the pressure plate. Tighten the clutch pressure plate mounting bolts. Torque to: 30 ft. lbs. (40 Nm) on the NV3500 or 33 ft. lbs. (44 Nm) on the NV1500 3. Remove the clutch alignment tool. 4. Install or connect the following: Manual Transmission, Quick disconnect to the concentric slave cylinder 5. Bleed the clutch hydraulic system if necessary. 6. Test drive the vehicle to confirm the repairs.
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